BACKGROUND OF THE INVENTION

(1) Field of the Invention

The invention generally relates to the installation and placement of mechanical, electrical, plumbing, structural components, architectural components, insulation and insulation access voids within panelized wall systems. More particularly, the invention relates to means and methods of analyzing building and architectural plans to produce printing upon studless panel walls, traditional panel walls and other construction components to guide in the placement of construction components.

(2) Description of the Related Art

U.S. Pat. No. 9,477,790 granted to Khanzode et al on Oct. 25, 2016 discloses a computerized system for placing building components within traditional stud wall framing Neither Khanzode, or the other known prior art, provide means or methods for placement of construction components within hollow wall construction or studless wall construction. Thus, there is a shortfall in the art, especially after considering the benefits of hollow wall construction.

The superior qualities of studless load bearing hollow wall systems or other wall systems using hollow assemblies between panels or other types of panels are well documented and discussed in U.S. Pat. No. 8,161,697 (the '697 Patent) issued to McDonald on Apr. 24, 2012.

BRIEF SUMMARY OF THE INVENTION

The disclosed embodiments overcome shortfalls in the related art by presenting an unobvious and unique configuration and use of specialized database systems mapped to unique exterior and interior wall construction configurations, to produce hollow wall construction panels and traditional panels bearing printed placement, specification indicia, and instruction, the printed placement indicia used for the artful placement and attachment of construction components upon the panels. The database(s) comprises but is not limited to one or more of the following: architectural plans, structural plans, electrical plans, plumbing plans, mechanical plans, media and security plans, et cetera, along with residential or commercial building code requirements, parts and inventory listings and more.

Disclosed systems include means and methods of printing a partial, or full, floor plan upon an exposed face of a panel and the printing of indicia upon exposed wall surfaces as well as on the unexposed or cavity surfaces of panels. The printing of relative panel location speeds construction as construction workers are not required to decipher formal construction plans that are often not readily available. The use of hollow wall construction presents new challenges or new opportunities in the efficient placement of interior wall components such that the unexposed or cavity surfaces of panels become useful in component placement. In traditional stud wall construction, the interior surfaces of walls or exterior pieces of plywood are less useful, as studs and/or blocking prevent the seamless horizontal running of pipes, wires and other components. Thus, the presently disclosed embodiments are especially novel in that they enable new construction efficiencies presented by the relatively new art of hollow wall construction.

Disclosed systems overcome shortfalls in the art by providing for the artful placement of access holes used for filling walls with insulation. Disclosed systems calculate void volume within walls such that proper amounts of insulation may be prepared and scheduled.

Disclosed systems further the advances made in hollow wall construction by use of specialized database systems and computer systems wherein constraints of building materials, construction geometry, component interactions, building codes, sequences of construction and other factors influence the placement of component indicia upon panel walls. Disclosed embodiments overcome shortfalls in the art by producing unique outputs that include floor plans, wall sections, panel cut sheets, track plans, instructions, assembly details, composite parts lists and the physical printing of useful markings upon panel surfaces. System outputs include panels marked with component placement indicia that speeds up the construction process and further enables component placement upon interior or cavity surfaces of exterior walls, a location not well utilized in traditional construction.

Disclosed embodiments overcome shortfalls in the art by economically producing panels that are machine cut (CNC) and machine printed, with such printing vitiating the need for construction workers to read and interpret traditional construction plans and/or to cut wood products at the construction site where level and stable cutting tools can be difficult to prepare. The disclosed embodiments help to shorten construction time and reduce labor costs and the need for on-site skilled labor as window, door, electrical and plumbing voids, pre-drilled fastener voids and the panels themselves are cut in a factory using CNC machines run by trained technicians. The panels for an entire building may be printed upon, cut and prepared for shipment in advance of site preparation, thus avoiding delay in onsite construction. Moreover the disclosed panel design, marking and cutting allows for panels to be efficiently stacked and transported to a construction site.

Disclosed embodiment overcome shortfalls in the art by use of database systems, processors and non-transitory storage media to create a pre-plan using predefined databases and then refining the pre-plan by use of user defined databases or accepting input from local engineers, building officials and others to customize both the design and fabrication of the panels to comport with specific construction site conditions and local building rules.

