This is a national stage application filed under 35 U.S.C. § 371 of pending international application PCT/NL2018/050288 filed May 2, 2018, which claims priority to Netherlands Patent application NL 2018861, filed May 5, 2017, the entirety of which applications are hereby incorporated by reference herein.

The present invention relates to a device for driving a flexible lance. A flexible lance is used to clean the ducts in a heat exchanger. In the course of time these ducts become fouled such that the through-flow is blocked to a greater or lesser degree. In order to enable the heat exchanger to function optimally again the ducts, particularly the pipes thereof, are cleaned by injecting liquid under high pressure through these ducts using a high-pressure lance.

For instance from WO01/11303A1, a device for driving a flexible lance for cleaning a heat exchanger duct or the like is known, which device is provided with a frame in which a means driving a flexible lance is arranged for moving this flexible lance in the direction of an outlet opening. According to thus publication, the driving means is provided with a member which can be clamped around the flexible lance and which is movable in the frame towards and away from this outlet opening, said clamping member being formed by two parts which can be pressed against each other, each of which is mounted on an endless drive element, wherein the active parts of the two endless drive elements run parallel to each other.

It is an object, amongst other objects, of the present invention to provide an improved, compact and/or efficient device for driving a flexible lance.

This object, amongst other objects, is achieved with the device according to claim1. More specifically, this object, amongst other objects, is achieved with a device for driving a flexible lance for cleaning a heat exchanger duct or the like, provided with a frame in which a driving mechanism is arranged for moving this flexible lance in a driving direction in the direction of an outlet opening, wherein the driving mechanism is provided with a clamp member which can be clamped on the flexible lance and which is movable in the frame towards and away from this outlet opening, wherein said clamp member is mounted on an endless drive element, wherein the active part of the endless drive runs parallel to the driving direction, wherein the drive mechanism further comprises at least one non-driven counter roller arranged opposite said clamp member, wherein the lance is clamped between the clamp member and the counter roller.

By providing a clamp member provided on an endless drive element, such as a driving belt or driving chain, on one side of the lance to be driven and a non-driven counter roller at the other side, such that the lance is firmly clamped there between, a compact and efficient device is obtained. Although the driving of a lance requires substantial force, in particular in the case of a clogged duct due to fouling, it was found that by providing a driven clamp member at one side and a non-driven counter roller on the other side, a lance can still be driven efficiently and reliably. Preferably, the non-driven counter roll is arranged bearing mounted in the frame and is arranged to rotate due to the movement of the lance as driven by the clamp member. A rotation axis of the counter roller hereto preferably extends perpendicular to the driving direction.

The traction between the lance and the clamping member is improved if according to a preferred embodiment, the counter roller is biased in a direction towards the clamp element for clamping the lance there between. The counter roller is hereby urged towards the lance to be driven, thereby forcing the lance towards the clamp member. The counter roller is hereby preferably movable in a direction perpendicular to the driving direction and perpendicular to the rotation axis.

A further improved driving of the lance in terms of stability is obtained if according to a further preferred embodiment, the driving mechanism is provided with a plurality of counter rollers, wherein the rotation axes of said counter rollers substantially extend in a plane parallel to said driving direction. The plurality of counter rollers are hereby arranged to engage the lance at a plurality of locations along the length of the lance, thereby stabilizing the lance and therewith improving the driving of the lance with the clamp member. Preferably, all counter rollers are non-driven, although it is envisaged that at least one of the counter rollers from the plurality of counter rollers is non-driven. At least one of the counter-rollers is then non-driven.

According to a further preferred embodiment, the plurality of rollers is arranged on a separate counter roller frame mounted in the frame, wherein the counter roller frame is movable with respect to said frame, wherein the counter roller frame is biased in the frame. An efficient configuration is thus obtained which allows movement of the counter rollers towards the clamp member for increasing the traction. Further, by providing a separate counter roller frame, which is preferably removable from the frame, the driving mechanism, and in particular the clamp member thereof, can be made accessible efficiently, for instance for maintenance.

Preferably, the counter roller frame is suspended in the frame and biased towards the clamp member, for instance by using a spring member, which may be arranged between the frame and the counter roller frame for biasing the counter rollers towards the clamp member as mentioned above.

To compensate for any irregularities in the lance, it is preferred if at least two of the counter rollers are movable with respect to each other in a direction towards and away from the lance to be driven. Proper contact with the clamping element is thus ensured. Preferably, the counter rollers are movable in a direction, or at least in a direction having a component, perpendicular to the driving direction and to the rotation axes, i.e. perpendicular to the plane as defined above.

One or more of the counter rollers may be arranged independently movable in the frame. As an example, the rotation axis of a counter roller, for instance the ends thereof, may be arranged in a slot, thereby allowing movement of the roller along the slot. Other guiding means or guides are envisaged.

An efficient relative movement is obtained if, according to a further preferred embodiment, at least two counter rollers are arranged on a subframe, wherein the subframe is arranged pivotally allowing relative movement of the counter rollers. The subframe is preferably pivotally arranged in the device, for instance in the frame, having a pivot axis extending between the rotation axes of the two counter rollers on the frame, wherein said pivot axis is preferably substantially parallel to said rotations axes. This ensures that if the one counter roller moves away from the lance due to for instance an irregularity, the other counter roller on the subframe is pivoted towards the lance, thereby ensuring in a firm clamping action.

To further improve the compensation for any irregularities in the lance, it is preferred if the counter rollers are mounted in a set of connected sub frames, wherein a minor subframe is arranged pivotally in a major subframe, thereby allowing relative movement between the minor sub frames, wherein relative movement of the counter rollers is allowed. The frames may be arranged to form a whippletree mechanism, that is preferably pivotally connected to the frame or the counter roller frame. The counter rollers are hereby movable in a direction perpendicular to the driving direction an to the rotation axis, while ensuring a substantially even distribution of the urging load onto the lance to be driven and firm contact with the clamping element. Other mechanisms for distributing the urging load substantially evenly over the counter rollers are envisaged.

According to a preferred embodiment of the invention, the subframe is pivotally arranged in the counter roller frame, which is preferably biased in the (main) frame. The biased counter roller frame is hereby urged, i.e. biased, towards the clamp member for ensuring good traction, while the subframe, preferably a plurality thereof, compensates for any irregularities.

An improved driving is obtained if, according to a further preferred embodiment, the endless drive element comprises a plurality of clamp members arranged along the length thereof. The clamp members are preferably separate from each other. Any liquid present on the lance can then be discharged efficiently, which prevents slippage and thus improves driving the range. To this end, at least the surfaces of the clamp members engaging the lance are formed separately. In this way a broken engaging surface for the clamp members is obtained.

Preferably, the clamp members are arranged to pivotally connect to the endless drive element, or are at least arranged to pivot with respect to driving direction along which the lance is driven. The pivoting clamp members improve the traction.

In particular at the ends of the active parts, i.e. at the beginning of the turn towards the return path opposite the active part of the endless drive element, or the end of the turn towards the active path, the clamp members will pivot with respect to the lance, improving the traction there. A line contact is created between the clamp member and the lance at this location. To also allow pivoting movement of clamp members in the active part, it is preferred if the clamp members are arranged at mutual distances on the endless drive element along the length thereof. Also along the active parts, the clamp members are allowed to pivot to improve the traction. The distance between the clamp members is then preferably sufficient to allow a pivot movement to improve the clamping, for instance an angle of at least 5°, more preferably at least 10°. The distance between two clamp members is then at least half the height of a clamp member.

Due to the driving force provided by the endless drive element at the driven end of the clamp members and the reaction force of the lance at the contact end of the clamp members, the members are urged to pivot backwards with respect to the driving direction. Thereby a high pressure contact area between the lance and the clamp member is obtained, which further improves the traction between the clamp member and the lance

To ensure good traction in particular at the pivoting locations of the clamp members, according to a further preferred a counter roller is at least located near the end of the active part of the endless drive element. At the end of the active path the clamping members starts to pivot towards the return path. By providing a counter roller at this pivoting point, the lance is urged towards the pivoted clamp member, thereby forming a high pressure contact area and obtaining an optimal traction between the clamp member and the lance. Preferably counter rollers are located at least at both ends of the active parts of the endless drive element. Thereby high pressure contact areas, and thus an optimal traction, between the clamp members at both ends of the active path and the lance are obtained.

To improve the traction between the clamp member and the lance to be driven, it is preferred if a clamp member comprises a base member arranged to connect to the endless drive element, wherein the base member holds a plastic, or rubber, engaging member. The base member hereby provides rigidity, while the plastic material improves the traction. A suitable material is for instance polyurethane. As an alternative, the engaging member, or the clamping member as a whole, is formed from metal, such as aluminum or (stainless) steel.

A firm interconnection between the base member and the engaging member is obtained if the base member is substantially U-shaped, wherein the engaging member is received between the legs of the U-shape. The lance is then to be received by the engaging member retained in the U-shape. Any outward bending of the engaging member, which may thus be formed of a softer material allowing a higher traction, is then prevented. The outer ends of the legs may be bent inwardly to hold the engaging member.

The driving is further improved if the clamp member, preferably the engaging member thereof, is provided with a engaging surface at least partially formed complementary to the lance to be engaged. Preferably, the engaging member is provided with a V-shaped slot. Lances of different diameters can then be efficiently received and driven in the slot. A reliable drive is obtained if the counter roller is arranged to substantially engage the engaging surface of the clamp member if no lance is supplied to the drive system, such that the distance between the axis of the counter roller and upper end of the clamp member on the active path, which is in contact with the counter roller, is equal or less then the radius of the counter roller. Thereby, even for small diameter lances, effective contacts between the lance and counter roller and the lance and the clamp members are obtained, such that these can be driven effectively.

The combination of the counter rollers and the clamp members is found to result in a very efficient driving of the lance. As said, this allows providing a driven element at only one side of the lance. As an alternative however, the pivoting clamp members may also be used in combination with another drive mechanism than the non-driven counter rollers as described. For instance, one of the rollers may be driven or a endless drive member, for instance also provided with pivoting clamp members, may be provided at the other side.

The invention further relates to an endless drive element provided with clamp members for use in device according to the invention.

