roller assembly, respectively. The first roller assembly includes a first roller with nodules 224 and a first roller with depressions 228. The first roller with nodules 224 is in register with the first roller with depressions 228 so that as the first substrate 200 passes between the first roller with nodules 224 and the first roller with depressions 228, a plurality of cavities 240 are formed in the first substrate 200. The second roller assembly, according to a preferred embodiment, includes two second rollers, 232 and 234. The first substrate 200, with a plurality of cavities 240 formed therein, is brought together with the second substrate 210 in the presence of a plasma-forming gas or gas mixture and then affixed, thereby forming a plurality of micro-components 250 integrallywhere each nodule in a group of nodules may be used to form a micro-component that is configured for red, green, and blue, respectively.

While it is preferred that the second roller assembly simply include two second rollers, 232 and 234, in an embodiment of the present invention as illustrated in FIG. 6, the second roller assembly may also include a second roller with nodules 236 and a second roller with depressions 238 that are in registration so that when the second substrate 210 passes between the second roller with nodules 236 and the second roller with depressions 238, a plurality of cavities 260 are also formed in the second substrate 210. The first substrate 200 and the second substrate 210 are then brought together in the presence of