Early fault detection using instrumented sensor data is one of the promising application areas of machine learning in industrial facilities. However, it is difficult to improve the generalization performance of the trained fault-detection model because of the complex system configuration in the target diagnostic system and insufficient fault data. It is not trivial to apply the trained model to other systems. Here we propose a fault diagnosis method for refrigerant leak detection considering the physical modeling and control mechanism of an air-conditioning system. We derive a useful scaling law related to refrigerant leak. If the control mechanism is the same, the model can be applied to other air-conditioning systems irrespective of the system configuration. Small-scale off-line fault test data obtained in a laboratory are applied to estimate the scaling exponent. We evaluate the proposed scaling law by using real-world data. Based on a statistical hypothesis test of the interaction between two groups, we show that the scaling exponents of different air-conditioning systems are equivalent. In addition, we estimated the time series of the degree of leakage of real process data based on the scaling law and confirmed that the proposed method is promising for early leak detection through comparison with assessment by experts.
Here, we also refer to anomaly detection @cite_6 . While it does not require fault data in the training phase, there are multiple failure types in many industrial facilities, and the magnitudes of the failures are not unique. In the case of a facility having many types of failures, since it is difficult to specify the type of failure only by the statistical deviance from the normal state, an anomaly detection technique is not appropriate.
@cite_6
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Training data-driven approaches for complex industrial system health monitoring is challenging. When data on faulty conditions are rare or not available, the training has to be performed in a unsupervised manner. In addition, when the observation period, used for training, is kept short, to be able to monitor the system in its early life, the training data might not be representative of all the system normal operating conditions. In this paper, we propose five approaches to perform fault detection in such context. Two approaches rely on the data from the unit to be monitored only: the baseline is trained on the early life of the unit. An incremental learning procedure tries to learn new operating conditions as they arise. Three other approaches take advantage of data from other similar units within a fleet. In two cases, units are directly compared to each other with similarity measures, and the data from similar units are combined in the training set. We propose, in the third case, a new deep-learning methodology to perform, first, a feature alignment of different units with an Unsupervised Feature Alignment Network (UFAN). Then, features of both units are combined in the training set of the fault detection neural network.The approaches are tested on a fleet comprising 112 units, observed over one year of data. All approaches proposed here are an improvement to the baseline, trained with two months of data only. As units in the fleet are found to be very dissimilar, the new architecture UFAN, that aligns units in the feature space, is outperforming others. Machines of all kinds from vehicles to industrial equipment are increasingly instrumented with hundreds of sensors. Using such data to detect anomalous behaviour is critical for safety and efficient maintenance. However, anomalies occur rarely and with great variety in such systems, so there is often insufficient anomalous data to build reliable detectors. A standard approach to mitigate this problem is to use one class methods relying only on data from normal behaviour. Unfortunately, even these approaches are more likely to fail in the scenario of a dynamical system with manual control input(s). Normal behaviour in response to novel control input(s) might look very different to the learned detector which may be incorrectly detected as anomalous. In this paper, we address this issue by modelling time-series via Ordinary Differential Equations (ODE) and utilising such an ODE model to simulate the behaviour of dynamical systems under varying control inputs. The available data is then augmented with data generated from the ODE, and the anomaly detector is retrained on this augmented dataset. Experiments demonstrate that ODE-augmented training data allows better coverage of possible control input(s) and results in learning more accurate distinctions between normal and anomalous behaviour in time-series. This paper presents a hierarchical framework for detecting local and global anomalies via hierarchical feature representation and Gaussian process regression. While local anomaly is typically detected as a 3D pattern matching problem, we are more interested in global anomaly that involves multiple normal events interacting in an unusual manner such as car accident. To simultaneously detect local and global anomalies, we formulate the extraction of normal interactions from training video as the problem of efficiently finding the frequent geometric relations of the nearby sparse spatio-temporal interest points. A codebook of interaction templates is then constructed and modeled using Gaussian process regression. A novel inference method for computing the likelihood of an observed interaction is also proposed. As such, our model is robust to slight topological deformations and can handle the noise and data unbalance problems in the training data. Simulations show that our system outperforms the main state-of-the-art methods on this topic and achieves at least 80 detection rates based on three challenging datasets. Anomaly detection is being regarded as an unsupervised learning task as anomalies stem from adversarial or unlikely events with unknown distributions. However, the predictive performance of purely unsupervised anomaly detection often fails to match the required detection rates in many tasks and there exists a need for labeled data to guide the model generation. Our first contribution shows that classical semi-supervised approaches, originating from a supervised classifier, are inappropriate and hardly detect new and unknown anomalies. We argue that semi-supervised anomaly detection needs to ground on the unsupervised learning paradigm and devise a novel algorithm that meets this requirement. Although being intrinsically non-convex, we further show that the optimization problem has a convex equivalent under relatively mild assumptions. Additionally, we propose an active learning strategy to automatically filter candidates for labeling. In an empirical study on network intrusion detection data, we observe that the proposed learning methodology requires much less labeled data than the state-of-the-art, while achieving higher detection accuracies.