Properties of PAN Fibers Solution Spun into a Chilled Coagulation Bath at High Solvent Compositions
In this work, multifilament, continuous polyacrylonitrile (PAN) fiber tow was solution spun mimicking industrial processing at the small pilot scale (0.5 k tow), while carefully altering the composition of the coagulation bath, in order to determine the effect on the resulting fiber shape, density, orientation, and tensile properties at varying points in the spinning process. Novel here are the abnormally high coagulation bath solvent compositions investigated, which surpass those often reported in the literature. In addition, the coagulation bath was maintained at a slightly chilled temperature, contrary to reported methods to produce round fibers. Further, by altering the composition of the bath in a step-wise fashion during a single spinning run, variations in all other process parameters were minimized. We found that with increasing solvent composition in the coagulation bath, the fibers not only became round in cross section, but also became smaller in diameter, which persisted down the spin line. With this decrease in diameter, all else equal, came an accompanying increase in apparent fiber density via a reduction in microvoid content. In addition, molecular orientation and tensile properties also increased. Therefore, it was found that inadequate understanding of the coagulation bath effects, and spinning at low coagulation bath solvent compositions, can hinder the ability of the fiber to reach optimum properties.
Spinnability of Polyacrylonitrile Gel Dope in the Mixed Solvent of Dimethyl Sulfoxide/Dimethylacetamide and Characterization of the Nascent Fibers
In this work, acrylonitrile copolymers were prepared via precipitation polymerization. The copolymer solutions prepared at various ratio of dimethyl sulfoxide and dimethylacetamide were tested to prepare the nascent fibers by one-step wet-spun method. The effect of temperature, solvent ratio, molecular weight and the solid content on the rheological properties of polyacrylonitrile gel solution in different mixed solvent were studied. It was shown that the viscosity decreased with the increase of the temperature and fluctuated with the different solvent ratio reaching the minimal value at the ratio of dimethyl sulfoxide to dimethylacetamide equal to 1.25. The crystallinity of copolymers and the structure of the nascent fiber surface also depended from the solvent ratio in polymerization. The optimum conditions for spinnability of copolymers were determined. The high-quality polyacrylonitrile precursor was achieved with the controllable range of 0.5–0.8 dtex and the toughness of polyacrylonitrile precursor was greater than 6.0 cN/dtex after the wet spinning process, while the tensile strength of carbon fiber is up to 6.25 GPa after their pre-oxidation and carbonization process.
BENCH-SCALE, MULTIFILAMENT SPINNING CONDITIONS EFFECT ON THE STRUCTURE AND PROPERTIES OF POLYACRYLONITRILE PRECURSOR FIBER
OF THESIS BENCH-SCALE, MULTIFILAMENT SPINNING CONDITIONS EFFECT ON THE STRUCTURE AND PROPERTIES OF POLYACRYLONITRILE PRECURSOR FIBER Due to its unique characteristics, carbon fiber is one of the leading materials for light weight, high strength and stiffness applications in composite materials. The development of carbon fibers approaching theoretical strengths and stiffness is a continuing process which has led to improved mechanical and physical properties over the recent years. Improvements in carbon fiber properties are directly dependent on the quality of the precursor fiber. Research and development of PAN precursor fiber requires extensive experimentation to determine how processing conditions affect the structure and properties of the precursor fibers. Therefore, it is the goal of this thesis to analyze the results of varying coagulation rates on fiber shape, density and porosity, to determine the effect of cross-sectional shape, density, and fiber diameter on the tensile strength of the fiber, and to investigate the most effective method for the reduction of fiber diameter. Results indicate a low temperature, high solvent concentration coagulating bath leads to a rounder cross section with lower void content. Reduction in fiber diameter was found to increase tensile strength while increased molecular orientation experienced during high draw down ratios led to an increase in fiber modulus.