Investigation of Ni-based silicide formation by different dynamic surface annealing approaches
Sub-melt millisecond anneal (MSA) is one of major anneal techniques for forming ultra-shallow and highly activated junctions. Besides post-implant anneal for source/drain and source/drain extensions, MSA has also attracted increased interests in nickel-silicide formation recently. During the silicidation process, desired Ni diffusion in forming silicides is competing with un-wanted Ni diffusion along defects paths. The latter will cause higher junction leakage and/or source/drain leakage. Since the activation energy for the un-wanted diffusion is lower, higher process temperature with shorter duration is beneficial for minimizing the un-wanted diffusion. Furthermore, MSA allows high process temperature to be used for silicide formation, which can re-activate some dopants, such as arsenic and phosphors. These dopants are easily deactivated during lower temperature thermal processes post source/drain formation such as silicide block film deposition; therefore, transistor performance can be improved by using MSA for silicidation processes. In this work, dynamic surface annealing (DSA), which is one form of MSA techniques, was applied to form Ni-based silicides. The impacts of different combinations of soak RTA and DSA for thermal steps before and after selective nickel/NiSi strip were examined. One step DSA has been demonstrated effective reduction of Nickel piping by e-beam inspection count, improved NiSi resistance and junction leakage w/o device performance degradation.
Chemically Homogeneous and Thermally Robust Ni1-xPtxSi Film Formed Under a Non-Equilibrium Melting/Quenching Condition.
To synthesize a thermally robust Ni1-xPtxSi film suitable for ultrashallow junctions in advanced metal-oxide-semiconductor field-effect transistors, we used a continuous laser beam to carry out millisecond annealing (MSA) on a preformed Ni-rich silicide film at a local surface temperature above 1000 °C while heating the substrate to initiate a phase transition. The melting and quenching process by this unique high-temperature MSA process formed a Ni1-xPtxSi film with homogeneous Pt distribution across the entire film thickness. After additional substantial thermal treatment up to 800 °C, the noble Ni1-xPtxSi film maintained a low-resistive phase without agglomeration and even exhibited interface flattening with the underlying Si substrate.
Microstructure of the solder-casting zone in bridges of dental gold alloys.
The composition and structure were studied in the cast and in the solder of bridges which had failed clinically. Both materials were gold alloys but with different contents of Pt, Ag and Zn. The metallographic investigation revealed defects mostly in the solder, situated in the subsurface layer. SEM studied of the fracture surface revealed large porosites and a structure of dense parallel lines--striations--, indicating that the material had failed from fatigue. The materials in the fractured bridges were identified by micro-probe measurements. It was stated that cast material and solder material used together, were of different composition.