Beneficiation of Low-Grade Phosphate Deposits by a Combination of Calcination and Shaking Tables: Southwest Iran
Three quarters of the world’s phosphate deposits are of sedimentary origin and 75%–80% of those include carbonate gangue. In this study, carbonate sedimentary phosphate deposits of the Lar Mountains of southwest Iran are studied. These deposits consist mainly of calcite, fluorapatite, quartz, kaolinite and illite, with an average P2O5 grade of 9%–10% (low-grade). Various pre-processing and processing methods have been developed for concentrating low-grade phosphate up to marketable grade and this study aims to select the optimal method to produce an economically viable grade of phosphate concentrate from low-grade ore. Different concentration methods, including calcination and gravity separation, were applied on samples at both a laboratory and semi-industrial scale (pilot scale). Using an integrated method of calcination (performed in a rotary kiln) and shaking table for concentrating the low-grade phosphate ore, the results show promise at producing grades of 30.77% P2O5 with 60.7%–63.2% recovery.
Effect of temperature on the vacuum carbothermal reduction of low-grade phosphate ore
The effect of temperature on the vacuum carbothermal reduction of low-grade phosphate ore was investigated by FactSage 7.0 and experimental studies. The calculation indicated that the mass of PO and PO2 in the gas phase increased with the increase of temperature, while the volatilization ratio of phosphorus initially increased and then decreased under fixed carbon dosage and pressure. The maximum theoretical volatilization ratio of phosphorus was 96.70% at 1250 °C. Experimental results showed that the volatilization ratio of phosphorus obviously increased as the reduction temperature was increased from 1200 °C to 1250 °C, and the tendency slowed down subsequently. Theoretical calculation and experimental results were in fairly good agreement that the optimum reduction temperature was between 1250 °C and 1300 °C. The Ca5(PO4)3F and SiO2 in the ore were converted to Ca2SiO2F2, and the phosphorus in the ore was reduced to phosphorus vapor during the reduction.
Brushite-collagen composites for bone regeneration.
Brushite-based biomaterials are of special interest in bone regeneration due to their biocompatibility and biodegradability; on the other hand, collagen is a well-known osteoconductive biomaterial. In the present study a new brushite-collagen composite biomaterial is reported. This new biomaterial was prepared by combining citric acid/collagen type I solutions with a brushite cement powder. The obtained biomaterial was a cement paste, with improved handling properties. The effect of collagen on the setting reaction of brushite cement was studied, and was found to speed up the cement setting reaction. The cement paste set into a hard ceramic material within 18.5+/-2.1min and had compressive strength similar to that of spongeous bone (48.9+/-5.9MPa in dry conditions and 12.7+/-1.5MPa in humid conditions). The combination of collagen with citric acid revealed an interesting synergistic effect on the compressive strength of the composite material. Moreover, this new biomaterial had excellent cohesion properties (ninefold better than brushite cement), and high cellular adhesion capacity (threefold higher than brushite cement). The composite biomaterial described in this study combines good handling properties, compressive strength, cohesion and cell adhesion capacity, along with the osteoconductive and biodegradable properties inherent in brushite and in collagen-based biomaterials.