Thermal plasma synthesis of SiC from rice hull (husk)
Recently the synthesis of ultrafine powders has drawn considerable attention because these powders can have physical and chemical properties superior to those of bulk specimens. In particular, emphasis is on the preparation of ultrafine ceramic powders for their applications in the development of sintered products having higher density and lower sintering temperature. One such industrially important ceramic material is SiC. In many cases ultrafine SiC has been prepared by thermal plasma processes [1]. However, these processes require one or more reactive/corrosive gases. This letter describes a new method to overcome such problems. For this purpose thermally pretreated rice hull was used as the solid precursor. Rice hull, an agricultural waste product, was first used by Cutler [2] as a starting material for the production of silicon carbide. Since the rice hull route promises to be most economical, much attention has recently been paid to it [3-6]. Rice hull consists of silica in hydrated amorphous form, and cellulose which yields carbon when thermally decomposed. The relative abundance of silica with very high surface area in close proximity to active carbon in rice hull makes it amenable for SiC formation during the pyrolysis process. The possible reaction was given by Lee and Cutler [7] as
Microstructure and Growth Model for Rice‐Hull‐Derived SiC Whiskers
The microstructure of silicon carbide whiskers grown from rice hulls has been studied using methods of high-resolution analytical electron microscopy. Small, partially crystalline inclusions (about 10 nm) containing calcium, manganese, and oxygen are concentrated in whisker core regions, while peripheral regions are generally inclusion free. The distinct microphase distribution is evidence of a two-stage growth process in which the core region grows first, followed by normal growth toward whisker sides. Partial dislocations extend radially from the core region to the surface and tend to be paired in V-shaped configurations. Whisker surfaces exhibit microroughness due to a tendency to develop small facets on close-packed planes. The microstructural data obtained from TEM observations are used as a basis for discussion of the mechanisms involved in whisker growth, and a model of the growth process is proposed. The model includes a two-dimensional growth mechanism involving vapor, liquid, and solid phases, although it is significantly different from the classical vapor-liquid-solid (VLS) process of whisker growth.
The β→αTransformation in Poly crystalline SiC: III, The Thickening of α Plates
The final stages of the β→α polymorphic phase transformation in conventionally sintered and hot-pressed SiC were studied by optical and transmission electron microscopy. The interface between the α and β regions of partially transformed grains invariably contains thin α lamellae adjacent and parallel to coherent β twins (or β stacking faults). These planar defects serve as nucleation sites for the transformation, with growth of α occurring by the motion of partial dislocations nucleated at the intersection of coherent and incoherent twin boundaries. Various structural phenomena in SiC, including faulting, mi-crosyntaxy, and long-period polytypism, are discussed in terms of this transformation mechanism.