Intelligent Sensors for Atomization Processing of Molten Metals and Alloys
ABSTRACT We briefly introduce the principles of atomization processing of molten metals and alloys, discuss potentially applicable instrumentation, and propose opportunities for developing intelligent sensors for monitoring and control of the process. Particle size and velocity are considered the two most important variables to monitor and control the atomization process. Several on-line sensors suitable for atomization of molten metals and alloys are compared: laser light scattering methods using small angle scattering analysis, moderate angle scattering analysis, and doppler analysis, electrical methods using surface ionization and triboelectric charging, and image analysis. The isokinetic sampling probe is introduced as a direct method to sample powders at the desired point in the atomized spray. Prospects and problems of integrating instruments based on these principles into intelligent processing of materials (IPM) scenarios are discussed.
On the atomization of a liquid by high-velocity gases: II
Some assumptions in the author's earlier (1973) work on the gas atomization of liquids have been relaxed; also the work has been extended to cover the case of supersonic gas speeds. A prediction of the drop size of a spray can be made and good correlation with experimental work is found. Finally, for molten metals, a graphical method of prediction is developed.
Calculation of and Errors in the Susceptibility
The measurement of the susceptibility requires three measurements, two of which have to be performed with a substance of known susceptibility. The difference of these last two measurements furnishes the proportionality constant of the apparatus, always employing the same volume, while the difference with the unknown substance gives the required susceptibility.