Vapor Compression and Thermoelectric Heat Pumps for a Cascade Distillation Subsystem: Design and Experiment
Humans on a spacecraft require significant amounts of water for drinking, food, hydration, and hygiene. Maximizing the reuse of wastewater while minimizing the use of consumables is critical for long duration space exploration. One of the more promising consumable-free methods of reclaiming wastewater is the distillation/condensation process used in the Cascade Distillation Subsystem (CDS). The CDS heats wastewater to the point of vaporization then condenses and cools the resulting water vapor. The CDS wastewater flow requires heating for evaporation and the product water flow requires cooling for condensation. Performing the heating and cooling processes separately would require two separate units, each of which would demand large amounts of electrical power. Mass, volume, and power efficiencies can be obtained by heating the wastewater and cooling the condensate in a single heat pump unit. The present work describes and compares two competing heat pump methodologies that meet the needs of the CDS: 1) a series of mini compressor vapor compression cycles and 2) a thermoelectric heat exchanger. In the paper, the CDS system level requirements are outlined, the designs of the two heat pumps are described in detail, and the results of heat pump analysis and performance tests are provided. The mass, volume, and power requirement for each heat pump option is compared and the advantages and disadvantages of each system are listed.
Cascade Distillation Subsystem Development: Early Results From the Exploration Life Support Distillation Technology Comparison Test
In 2009, the Cascade Distillation Subsystem (CDS) wastewater processor (Honeywell International, Torrance, California) was assessed in the National Aeronautics and Space Administration (NASA) Exploration Life Support (ELS) distillation comparison test. The purpose of the test was to collect data to support down-selection and development of a primary distillation technology for application in a lunar outpost water recovery system. The CDS portion of the comparison test was conducted between May 6 and August 19, 2009. The system was challenged with two pretreated test solutions, each intended to represent a feasible wastewater generated in a surface habitat. The 30-day equivalent wastewater loading volume for a crew of four was intended to be processed for each wastewater solution. Test Solution 1 consisted of a mixed stream containing human-generated urine and humidity condensate. Test Solution 2 contained the addition of human-generated hygiene wastewater to the solution 1 waste stream components. Approximately 1500 kg of total wastewater was processed through the CDS during testing. Respective recoveries per solution were 93.4 +/- 0.7 and 90.3 +/- 0.5 percent. The average specific energy of the system during testing was calculated to be less than 120 W-hr/kg. The following paper provides detailed information and data on the performance of the CDS as challenged per the ELS distillation comparison test.
Cascade Distillation Subsystem Hardware Development for Verification Testing
Water recovery from wastewater is essential for the success of long-term missions to the Moon and Mars and human crew operations during explorations of these planets. Honeywell International and the team consisting of Thermodistillation Co. ( Kyiv, Ukraine) and NASA JSC Crew and Thermal Systems Division are developing an efficient wastewater processing subsystem that is based on centrifugal vacuum distillation. This subsystem will be tested at the NASA JSC Advanced Water Recovery Systems Development Facility. The Wastewater Processing Cascade Distillation Subsystem (CDS) utilizes an innovative and proven multi-stage thermodynamic process to produce purified water efficiently, and its rotary centrifugal design provides gas/liquid phase separation and liquid transport (pumping) under microgravity conditions. Key performance and success criteria for the subsystem design are: water production rate of 5 kg/hr max., specific power consumption at less than -140 W/kg, and the successful operation of the technology at NASA-JSC. The system will operate in automatic mode and the control algorithms have been formulated and tested experimentally.