Simulation of the Vacuum Assisted Resin Transfer Molding Process
Abstract : A process model that includes the coupled phenomenon of resin flow and preform compaction was developed and used to simulate resin infiltration of a fibrous preform using the vacuum-assisted resin transfer molding (VARTM) process. Flow of resin through the distribution medium and preform were modeled as flow through porous media. The finite element/control volume method was used to calculate the infiltrating fluid pressure distribution and track the progression of the flow front. The simulation results were compared with data obtained during infiltration of a carbon fiber preform with an epoxy resin. The parameters measured include the flow front location, resin pressure, and preform thickness change. With accurate inputs, the flow front locations and resin pressure distribution can be accurately predicted. The predicted transverse displacements do not agree well with the experimental measurements. The reasons for the differences are discussed, and further investigations are recommended to develop a more accurate compaction model.
Manufacturing Technologies of Carbon/Glass Fiber-Reinforced Polymer Composites and Their Properties: A Review
Over the last few years, there has been a growing interest in the study of lightweight composite materials. Due to their tailorable properties and unique characteristics (high strength, flexibility and stiffness), glass (GFs) and carbon (CFs) fibers are widely used in the production of advanced polymer matrix composites. Glass Fiber-Reinforced Polymer (GFRP) and Carbon Fiber-Reinforced Polymer (CFRP) composites have been developed by different fabrication methods and are extensively used for diverse engineering applications. A considerable amount of research papers have been published on GFRP and CFRP composites, but most of them focused on particular aspects. Therefore, in this review paper, a detailed classification of the existing types of GFs and CFs, highlighting their basic properties, is presented. Further, the oldest to the newest manufacturing techniques of GFRP and CFRP composites have been collected and described in detail. Furthermore, advantages, limitations and future trends of manufacturing methodologies are emphasized. The main properties (mechanical, vibrational, environmental, tribological and thermal) of GFRP and CFRP composites were summarized and documented with results from the literature. Finally, applications and future research directions of FRP composites are addressed. The database presented herein enables a comprehensive understanding of the GFRP and CFRP composites’ behavior and it can serve as a basis for developing models for predicting their behavior.
A New Vacuum Pressure Infiltration CFRP Method and Preparation Experimental Study of Composite
In order to prepare a carbon-fiber-reinforced polymer composite (CFRP) with ideal microstructure and properties, a new vacuum pressure infiltration CFRP method is proposed based on an analysis of existing CFRP preparation process methods. Research on composite material preparation systems was carried out by using this new method principle. The system mainly includes a fiber pre-forming module, a vacuum heating infiltration module, a hot-press curing molding module, and a data acquisition control module. Under the conditions of natural curing at 0 MPa + 6 h + 25 °C, vacuum heating curing at –0.05 MPa + 30 min + 80 °C, and hot-press curing at 0.7 MPa + 5 min + 50 °C, a two-dimensional (2D) CFRP with excellent microstructure and properties was successfully prepared. Observing the microstructure of the prepared composite material, it can be found that the inside of the composite material was sufficiently and uniformly infiltrated, and common preparation defects such as holes and delamination were effectively controlled. Through the performance test, the bending strength of the material reached 790 MPa.