Mechanism of High Temperature Corrosion by Model Naphthenic Acids
Naphthenic acid (NAP) corrosion is one of the major concerns for corrosion engineers in refineries, particularly with the increasing acidity in “opportunity crudes”. However, complex compositions of NAP in crude oil make it difficult to evaluate accurately their corrosive behavior. In the present study, several model acids, including 4-phenylbutyric acid, 1-naphthoic acid, and 4-cyclohexyl pentanoic acid, have been tested in lab scale experiments previous applied to real crude fractions. Pretreatment/challenge protocol tests the corrosive behavior of the model acids under temperature and velocity ranges close to those encountered in refineries. This work demonstrates that the pretreatment of carbon steel and 9Cralloy with model acids yields iron oxide scales with different morphology and chemical composition as determined by Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM). It is postulated that the formation of the iron oxide scale resulted from the decomposition of iron naphthenate on the surface at high temperatures.
Review of naphthenic acid corrosion in oilrefining
AbstractNaphthenic acid corrosion is a major concern for the oil refinery business. While much is now known about the phenomenon, it is still not completely understood because of the complex influences on corrosion of the type of acid and other constituents in the crude oil and the effects of both temperature and fluid flow. A review of this form of corrosion has been undertaken with respect to the role of crude oil composition, temperature, fluid velocity, physical state (vapour or liquid), pressure, and materials of construction. Simple measures of corrosivity based on the total acid or neutralisation number are insufficient. The sulphur content of the crude is important but the extent to which the various sulphur containing compounds act as inhibitors or corrodents is not understood. There is little knowledge also of the nature of films formed on the steel surfaces under operating conditions and the role of natural inhibitors that may be present in crudes requires more attention.
Heat Transfer Characteristic for a New Plate Metal Hydride Reactor
The property of major metal hydride reactors in the world was analyzed and a new plate metal hydride reactor was designed.An experimental facility to test the metal hydride reactor was also designed correspondingly.The effective thermal conductivity of the plate metal hydride reactor was measured by varying the initial metal hydride packing fraction,the kind of filled gas and the pressure of the filled gas,cycle numbers.The test results show that the effective thermal conductivity of the reactor,has exceeded(7.5) W/(m·K) before activation,which is increased greatly.After alloy activation,the effective thermal conductivity of the reactor has a linear change trend with the hydrogen pressure during the interval 0.1~3.5 MPa.The effective thermal conductivity of the reactor just only decreases quickly at the beginning,but becomes stable after several cycles.