Electromechanical investigation into the influence of MWCNT height on the performance of Au/MWCNT composites for electrical contacts
Au/MWCNT composites have been shown to be a useful contact material for electrical contacts. In this work we have investigated the influence of the MWCNT forest height on both the electrical and mechanical properties. Three heights of MWCNT forest have been investigated (30, 50 and 80 μm, all a sputtered 500 nm Au layer). It is shown that the electrical and mechanical behavior of the 30 and 50 μm composites is quite comparable, whereas there is a large change in the performance where the height is increased to 80 μm. As the MWCNT height is increased the effective hardness of the composite reduces which means that for a given contact pressure, the resultant contact area will be larger for taller MWCNT forests. A larger area combined with a higher resilience to impact is expected to result in larger lifetimes. A consequence of the softer composite with larger contact area is that the molten-metal bridge phenomenon has been shown to increase with MWCNT height. Experimental data is discussed to identify the optimum MWCNT height where the sputtered Au thickness is 500 nm. By analyzing the Au:MWCNT thickness ratio, it is possible to infer the optimum value for other thickness of Au. Combining this data with our model, it is also possible to estimate optimum thicknesses with other contact materials.
Gold coated carbon nanotube surfaces as low force electrical contacts for MEMS devices: part 1
An experimental investigation of a gold coated vertically aligned carbon nanotube surfaces is undertaken to determine the limits of the electrical contact performance over a large number of switching cycles under low force conditions and with current loading (1mA-50mA at 4V). The multi-walled CNT’s (MWCNT’s) are synthesized on a silicon planar and sputter coated with a gold film. The planar surfaces are mounted on the tip of a PZT actuator and mated with a coated Au hemispherical probe. The electrical load is selected to reflect typical MEMs relay loads with a 4V supply, 1 and 10mA current load with an applied force of 1mN. The surfaces tested maintain a stable contact resistance over 106 switching cycles. To determine the limits, the contact force is increased to 3mN under dry circuit conditions and the current increased at the 1mN load to 20mA-50mA. The surfaces are compared with a reference Au-Au contact under the same experimental conditions. For the surfaces investigated the current loading limit was determined to be 20mA where the contacts failed after 50x106 cycles.
Damage initiation and propagation in composite shells subjected to impact
Abstract The paper investigates the impact-induced damage initiation and propagation for laminated composite shells under low-velocity impact. A three-dimensional eight-node non-conforming element is described to analyze interlaminar stress distribution, and progressive failure. The damage analysis is performed by using Tsai–Wu quadratic failure criterion, Tsai’s damage modes and an additional delamination formula at all Gaussian points. The damage modes considered are matrix cracking, fiber breakage and delamination. The progressive failure is expressed by reducing stiffness of the material at all failed Gaussian points. Special attention is centered on curved laminates. Impact energy threshold for the onset of damage and transient damage size are predicted for composite shells. The analyses of the flat and curved laminates are compared for discussing their different damage mechanism. In addition, the influence of the stacking sequence, the thickness and the radius of curvature on damage behavior of composite shells are studied.