Effect of offset on the blade stress in tube roll-cutting process
The main objective of this study is to obtain the reasonable range of offset in tube roll-cutting process by analyzing the effect of the process kinematics. For this aim, the roll-cutting processes are simulated. Due to the existence of the offset, the relative feed speed of blade is not constant. In this paper, the relationship between the radial feed speed shock of a blade relative to the tube and the offset is introduced. The effects of offset on the roll-cutting force and the blade stress have been analyzed. Regarding the stress of the blade, the offset should be less than 0.15mm for Φ76×3.5mm tube with the blade radial displacement per cycle as 1.0 mm.
STUDY ON PNEUMATIC ROLL-CUTTING SHEARERFOR SMALL TUBES
In this article, the roll-cutting and grip forces are investigated by the cutting theory and the slip line theory. A new pneumatic roll-cutting shearer has been designed for small tubes.
Effect of strength mis-match and dynamic loading on ductile fracture initiation
Abstract It has been well known that ductile fracture of steels is accelerated by triaxial stresses. The characteristics of ductile crack initiation in steels are evaluated quantitatively using a two-parameter criterion based on equivalent plastic strain and stress triaxiality. The present study focuses on the effects of geometrical discontinuity, strength mis-match, which can elevate plastic constraint due to heterogeneous plastic straining, and loading rate on the critical condition for ductile fracture initiation using a two-parameter criterion. Fracture initiation testing has been conducted under static and dynamic loading using circumferentially notched round-bar specimens. In order to evaluate the stress/strain state in the specimens, especially under dynamic loading, a thermal elastic–plastic dynamic finite element (FE) analysis considering the temperature rise due to plastic deformation has been carried out. The tensile tests on specimens with an undermatching interlayer showed that the relationship between the critical equivalent plastic strain to initiate ductile fracture and stress triaxiality was equivalent to that obtained on homogeneous specimens under static loading. Moreover, the two-parameter criterion for ductile fracture initiation is shown to be independent of the loading rate. It was demonstrated that the critical global strain to initiate ductile fracture in specimens with strength mis-match under various loading rate can be estimated based on the local criterion, that is two-parameter criterion obtained on homogeneous specimens under static tension, by mean of FE-analysis taken into account accurately both strength mis-match and dynamic loading effects on stress/strain behaviors.