High thermal conductivity SiC/SiC composites for fusion applications
SiC/SiC composites offer excellent potential for fusion energy as well as numerous commercial applications. High manufacturing cost and very low through-the-thickness (transverse) thermal conductivity (below 15 W/m K) hinders wider applications of SiC/SiC composites. To overcome these obstacles, a low cost chemical vapor reaction (CVR) process was developed to fabricate crystalline, high-purity SiC fibers. Several variations of the CVR process were used to fabricate SiC/SiC composites. An unirradiated, 4-mm thick SiC/SiC composite was completely CVR-converted from a converted SiC fiber preform with a pitch graphite matrix, and exhibited a bulk density of 2.65 g/cc, 10% open porosity, room temperature (RT) and 1000°C thermal conductivity values of 70 and 35 W/m K, respectively, and an RT bend strength of 200 MPa.
Oxygen-free ceramic fibers from organosilicon precursors and E-beam curing
Oxygen free Si-C fibers {open_quotes}Hi-Nicalon{close_quotes} with C/Si ratio of 1.39 and {open_quotes}Hi-Nicalon S{close_quotes} with C/Si ratio of 1.05 were synthesized from polycarbosilane electron beam curing and pyrolysis with different processing conditions. Both fibers exhibited outstanding thermal stability up to 2073K as compared to Nicalon. Especially, the stoichiometric SiC fiber, Hi-Nicalon S, has high elastic modulus of 420GPa, good oxidation resistance at 1673K and excellent creep resistance at 1473K.
Development of polyamide curable modified epoxy novolac resins with improved adhesion and chemical resistance
Purpose – To prepare modified epoxy resins from resorcinol, cresol and phenol for improved adhesion and chemical resistance. To evaluate the properties of such modified epoxy resins.Design/methodology/approach – Epoxy novolac resins (ENRs) were synthesised by condensing epichlorohydrin with novolacs based on different types of substituted phenols for improving adhesion and chemical resistance. Various compositions were made by incorporating different proportions of polyamide resin. The chemical and adhesive strengths of the conventional epoxy and the modified epoxy resins were characterised.Findings – The modified ENR using substituted phenols showed significant enhancement of chemical and adhesive strengths over the conventional DGEBA resin. The modified ENR had an increased number of glycidyl groups (thus increased functionality) of resin, which was responsible for improved chemical and adhesive strengths over the conventional DGEBA resin.Research limitations/implications – The EPN resins used in the pr...