Index matched fluidic packaging of high power UV LED clusters on aluminum substrates for improved optical output power
We present an improved cooling for a high power density UV LED module for a wavelength of 395 nm. The module consists of 98 LED chips soldered on a thick film printed alumina substrate on an area of 2.11 cm2. We investigated cooling by a commercial water cooler as well as by a surface micro cooler developed by our own. Further we describe a technology to replace alumina by aluminum as substrate material. A module consisting of 25 UV LEDs was optically characterized without and with liquid encapsulation. Finally we conducted numerical studies to develop an easily producible, sufficiently powerful, and robust water cooler. Based on the results we present a water cooler design with cooling channels embedded in the aluminum substrate of an LED module, removing the interface between LED substrate and heat sink.
Very high power density LED modules on aluminum substrates with embedded water cooling
We present optical measurements of an LED module consisting of 98 UV LEDs with an emission wavelength of 395 nm soldered onto a ceramic substrate within an area of 211 mm2. The module is mounted to a high performance mi-crostructured water cooler. This cooler enables a maximum optical power density of 45.9 W/cm2 at a forward current of 1350 mA and 447.9 W electrical input power. Further we describe the development of an LED module based on an aluminum substrate with thick film printed insulator and conductor layers and embedded, meander shaped water cooling channels. Numerical and experimental studies with different channel cross-sections are shown. Finally experimental results for this kind of UV LED module with 98 LED chips are presented and compared to the ceramic based module.
Experimental Study for a Double-Glazed Forced-Flow Solar Collector/Regenerator
Experimental study of a double-glazed forced-convection solar collector/regenerator for absorption solar cooling is presented. The south facing experimental solar collector/regenerator with 10 deg slope is located at Kaohsiung, Taiwan at 120{degree}19minutesE longitude and 22{degree}34minutesN latitude. The size of the collector is 1 m wide and 7 m long with an effective regeneration area of 0.9 m by 6 m. Previous study for single-glazed forced-convection solar collector/regenerator operated at the same location has shown to have a best day-average efficiency of 17%. In order to raise the system performance, a double-glazed collector/regenerator is constructed such that air can be preheated in the upper channel flow. The preheated air is then conducted into the lower channel where it contacts with the film flow of solar heated lithium-chloride solution and regenerates the solution by carrying out the evaporated water vapor. The preheated air has lower relative humidity but the same humidity ratio since it is sensibly heated. Therefore, the regeneration driving potential is increased. The present study shows that the best day-average efficiency can reach 20% which increases the feasibility of the open-cycle absorption solar cooling system. Effects of controlling parameters on the collector/regenerator performance are studied, and heat and mass transfer correlationsmore » are also presented for design purposes.« less