Corrosion Behavior of Detonation Gun Sprayed Fe-Al Type Intermetallic Coating
The detonation gun sprayed Fe-Al type coatings as an alternative for austenitic valve steel, were investigated using two different methods of testing corrosion resistance. High temperature, 10-hour isothermal oxidation experiments at 550, 750, 950 and 1100 °C show differences in the oxidation behavior of Fe-Al type coatings under air atmosphere. The oxide layer ensures satisfying oxidation resistance, even at 950 and 1100 °C. Hematite, α-Al2O3 and metastable alumina phases were noticed on the coatings top surface, which preserves its initial thickness providing protection to the underlying substrate. In general, only negligible changes of the phase composition of the coatings were noticed with simultaneous strengthening controlled in the micro-hardness measurements, even after 10-hours of heating at 1100 °C. On the other hand, the electrochemical corrosion tests, which were carried out in 200 ppm Cl− (NaCl) and pH ~4 (H2SO4) solution to simulate the acid-rain environment, reveal higher values of the breakdown potential for D-gun sprayed Fe-Al type coatings than the ones for the bulk Fe-Al type alloy and Cr21Mn9Ni4 austenitic valve steel. This enables these materials to be used in structural and multifunctional applications in aggressive environments, including acidic ones.
Deposition of titanium based coatings by reactive detonation spraying
Abstract The structure and mechanical properties of the coatings formed by reactive detonation spraying of titanium in a wide range of spraying conditions were studied. The variable deposition parameters were the nature of the carrier gas, the spraying distance, the O2/C2H2 ratio, and the volume of the explosive mixture. The phase composition of the coatings and the influence of the spraying parameters on the mechanical properties of the coatings were investigated. In addition, nanohardness of the individual phases contained the coatings was evaluated. It was found that the composition of the strengthening phases in the coatings depends on the O2/C2H2 ratio and the nature of the carrier gas. Detonation spraying conditions ensuring the formation of composite coatings with a set of improved mechanical properties are discussed.
Functionally graded Al–Al3Ni in situ intermetallic composites: Fabrication and microstructural characterization
Abstract Functionally graded materials (FGM) are a relatively new class of inhomogeneous composite materials, where the composition or the microstructure is locally varied to alter the material properties within a component. The present investigation is on fabrication of functionally graded Al–Al3Ni in situ intermetallic composites and their characterization. Al–Ni alloys with varying percentage of nickel (10–40%) have been used to fabricate Al–Al3Ni FGM by vertical centrifugal casting. The microstructural characteristics and hardness profile of these FGMs have been evaluated. Amongst the four alloy systems studied, Al–20 wt%Ni gives the best graded microstructure.