STUDY OF MATERIAL REMOVAL RATE OF DIFFERENT TOOL MATERIALS DURING EDM OF H 11 STEEL AT REVERSE POLARITY
Electric Discharge Machining (EDM) is a non-traditional machining process that involved a momentary spark discharges through the fluid due to the potential difference between the electrode and the workpiece. In EDM, improper choose of the electrode material may cause poor machining rate (or) performance. This is due to material removal rate characteristics. Less material removal rate (MRR) needs more time for machining process and become waste which is not good for production. Hence in this study, the effect of input parameters of EDM process ie. electrode type, peak current, gap voltage, and duty cycle on material removal rate of H11 steel are experimentally investigated. A L18 Taguchi’s standard orthogonal array is used for experimental design. Conventional Copper (Cu) and powder metallurgy (PM) copper tungsten (CuW) are used as tool materials. It was found that conventional copper tool electrode gives maximum MRR and best parametric setting for maximum MRR was found at, Cu (99% Cu) tool electrode, 9 ampere current, 50 volts gap voltage and 0.92 duty cycle. ie. A1B2C2D3.
Influence of Process Parameters in EDM Process-A Review
Electrical discharge machining is a nontraditional machining process which removes metal by a series of discrete electrical discharges that cause high temperatures which is enough to melt or vaporize the metal. The process is adopted for the materials which often have special properties that make them difficult to machine by conventional machining. In present study work of different researchers has been discussed which shows the effect of process parameters such as pulse on time, pulse off time, gap voltage , peak current and duty factor on output responses such as tool wear rate (TWR), material removal rate (MRR) and surface roughness (Ra)
An anionic shell shields a cationic core allowing for uptake and release of polyelectrolytes within core-shell responsive microgels.
To realize carriers for drug delivery, cationic containers are required for anionic guests. Nevertheless, the toxicity of cationic carriers limits their practical use. In this study, we investigate a model system of polyampholyte N-isopropylacrylamide (NIPAM)-based microgels with a cationic core and an anionic shell to study whether the presence of a negative shell allows the cationic core to be shielded while still enabling the uptake and release of the anionic guest polyelectrolytes. These microgels are loaded with polystyrene sulfonate of different molecular weights to investigate the influence of their chain length on the uptake and release process. By means of small-angle neutron scattering, we evaluate the spatial distribution of polystyrene sulfonate within the microgels. The guest molecules are located in different parts of the core-shell microgels depending on their size. By combining these scattering results with UV-vis spectroscopy, electrophoretic mobility and potentiometric titrations we gain complementary results to investigate the uptake and release process of polyelectrolytes in polyampholyte core-shell microgels. Moreover, Brownian molecular dynamic simulations are performed to compare the experimental and theoretical results of this model. Our findings demonstrate that the presence of a shell still enables efficient uptake of guest molecules into the cationic core. These anionic guest molecules can be released through an anionic shell. Furthermore, the presence of a shell enhances the stability of the microgel-polyelectrolyte complexes with respect to the cationic precursor microgel alone.