Review of Recent Development in Deep Drawing Process
Deep drawing is a common metal forming process used to manufacture recessed threedimensional parts from flat sheet metals. The research in deep drawing has been generic over the last few decades and various aspects of this process have been investigated. The paper aims to review the following aspects of deep drawing process that affect the quality of the product, tooling life and process design: i. The development of a theoretical model for the isoviscous hydrodynamic lubrication of deep drawing and its comparison with experimental results, the effect of lubrication on die expansion that could be used as an indirect means of detecting and measuring the presence of a hydrodynamic lubricant film thickness. ii. The improvement in deep drawing tooling that covers analysis for the blank holder, the effect of punch geometry on the deep drawing process, and introducing an alternative tooling materials for batch production. iii. The recent developments and future direction of research.
Design considerations for hydromechanical deep drawing of sheet components with concave features
Abstract Design for hydromechanical deep drawing of sheet components with concave features requires more detailed considerations than that for the forming of components with convex features. FE simulations were conducted to examine the deformation of the sheet during the forming of these component-forms and to qualify the influence of counter-pressure paths on the product-quality, with a view to developing a reference for process, tool and component design considerations for the hydromechanical drawing of such component-forms. The results suggested that in order to prevent the initiation of forming-defects and to achieve high-quality products, the counter-pressure paths should be designed to match the component-forms to be produced.
CFD simulation of hydrodynamics and heat transfer in gas phase ethylene polymerization reactors
Abstract The hydrodynamics and temperature of a two-dimensional gas–solid fluidized bed of gas phase olefin polymerization reactor had been studied. A two-fluid Eularian Computational Fluid Dynamics (CFD) model with closure relationships according to the kinetic theory of granular flow has been applied in order to simulate the gas–solid flow. Fluidization regime and gas–solid flow pattern were investigated using three different drag models. Model predictions of bed pressure drop were compared with corresponding experimental data reported in the literature to validate the model. The predicted values were in reasonable agreement with the experimental data. The temperature behavior of fluidized bed with various drag models was investigated. The temperature gradient in the primary section of the bed was much larger than the gradient in other sections and the effect of all drag models on temperature gradient along the bed was approximately similar.