Numerical Simulation of Induction Hardening of Torsion Bar
In order to improve the fatigue performance of torsion bar, induction surface hardening is performed. The aim of the present study is to compare the experimental residual stress fields measured by X-ray diffraction with those predicted from finite element modeling of the whole induction surface hardening process. Temperature and residual stress distributions are affected by the component geometry, the material behavior and the induction treatment parameters. Based on the residual stress distribution and the fatigue loading, cracks can nucleate from the surface or below the hardened layer. Therefore, it is very important to determine the residual stress distribution and optimize the process, especially for safety critical engineering components. Results of present study show that the improvement of fatigue performance is due to development of both hard microstructure and compressive residual stress at the surface layer of torsion bar during induction hardening.
Residual stresses in surface induction hardening of steels : Comparison between experiment and simulation
Deep induction hardening has been performed on two batches of smooth cylindrical specimens with a hardening depth respectively around 2 mm and 3 mm. The distributions of axial and circumferential residual stresses are analysed for the two specimen batches by X-ray diffraction technique. The radial normal stress field is estimated through the use of the well known Moore and Evans correction. Finally, the experimental residual stresses are compared with those obtained from a multiphysic finite element modelling of the whole induction treatment process, including electromagnetic, thermal, metallurgical and mechanical phenomena. The simulated residual stress field is in good agreement with X-ray analysis especially at depths lower than one-tenth the specimen diameter. At deeper depths, a correction of the experimental X-ray analysis has been done to obtain realistic values.
The role of dissolved oxygen in supercritical water in the oxidation of ferritic–martensitic steel
Abstract To assess the role of dissolved oxygen in supercritical water on the growth processes of oxide scales, a marker experiment of ferritic–martensitic steel was performed by exposing to supercritical water (H 2 16 O) containing marked 18 O 2 at 600 °C under 25 MPa. The oxide scale was analysed by using Secondary Ion Mass Spectrometry (SIMS). The oxygen isotope profile shows that dissolved oxygen and supercritical water react with metals simultaneously. Dissolved oxygen changes the oxidation/reduction potential of supercritical water leading to an increase in the oxidation rate. The oxidation rate increases with increase in dissolved oxygen content in supercritical water. The mechanism of the effect of dissolved oxygen on oxidation is discussed.