High gain and high peak power in planar waveguide lasers
We report enhanced peak power and gain for pulses in the 10-100 /spl mu/sec range, with specific peak power to 240 kW m/sup -2/ of electrode area at frequencies to 4 kHz. Pulsed small signal gain is increased by a factor of 7 relative to cw/long pulse excitation.
Enhanced peak power CO2 laser processing of PCB materials
Laser drilling has become a common processing step in the fabrication of printed circuit boards (PCB's). For this work, a recently developed enhanced peak power CO2 laser (~2.5 kW peak power, 200W average) or ultra-super pulse (USP) laser is used to drill alumina and copper coated dielectric laminate materials. The higher peak power and faster response times (than conventional CO2 lasers) produced by the USP laser are used to produce high speed alumina laser scribing and copper coated laminate microvia drilling processes. Alumina is a common PCB material used for applications, where its resistance to mechanical and thermal stresses is required. Here we present a comprehensive study of the melt eject mechanisms and recast formation to optimise the speed and quality of alumina laser scribing. Scribe speeds of up to 320 mms-1 (1.8 times current scribe rate) have been achieved using novel temporal pulse shapes unique to the USP laser. Also presented is the microvia drilling process of copper dielectric laminates, where the multi-level configuration presents different optical and thermal properties complicating their simultaneous laser ablation. In our experiments the USP laser has been used to drill standard thickness copper films (up to 50 μm thick) in a single shot. This investigation concentrates on understanding the mechanisms that determine the dielectric undercut dimensions.
Large-volume pulsed-RF excited waveguide CO/sub 2/ lasers
Scalable pulsed-RF excitation of a sealed-off non-flowing CO/sub 2/ laser in a configuration compatible with high transverse and high longitudinal mode purity and compatible with very compact laser designs is described. The variation of maximum pulse-repetition frequency (PRF) with discharge transverse dimensions and the effects of electric field uniformity are described. Kinetics code calculations and laser design studies indicate that the results are scalable to the 10-J, 50-Hz level. >