Recovery of valuable and toxic metals from crystalline-Si modules
Valuable and toxic metals including Ag, Pb, Sn and Cu can be recovered from end-of-life Si solar modules. This study presents the recovery of Ag, Pb, Sn and Cu from a simulated leach solution of crystalline-Si modules. 11.4% HNO3 is used as the leach solution. Ag, Pb, Sn and Cu pellets are dissolved in the solution to simulate the metals from front contacts and soldered wires in Si modules. Sn precipitates in the solution as SnO2, which can be separated by filtration or sedimentation. Voltammetry reveals the reduction potentials for Ag and Cu. It is demonstrated that 3-electrode sequential electrowinning can extract Ag and Cu one by one from the solution. The recovery rates of Ag and Cu are 74% and 83%, respectively. Toxic Pb is deposited on the anode as PbO2 during Cu recovery. The purity of the extracted metals is above 99%.
Strategy and technology to recycle wafer-silicon solar modules
Abstract A major obstacle to sustainable solar technologies is end-of-life solar modules. In this paper, a recycling process is proposed for wafer-Si modules. It is a three-step process to break down Si modules and recover various materials, leaving behind almost nothing for landfill. Two new technologies are demonstrated to enable the proposed recycling process. One is sequential electrowinning which allows multiple metals to be recovered one by one from Si modules, Ag, Pb, Sn and Cu. The other is sheet resistance monitoring which maximizes the amount of solar-grade Si recovered from Si modules. The purity of the recovered metals is above 99% and the recovered Si meets the specifications for solar-grade Si. The recovered Si and metals are new feedstocks to the solar industry and generate $11–12.10/module in revenue. This revenue enables a profitable recycling business for Si modules without any government support. The chemicals for recycling are carefully selected to minimize their environmental impact. A network for collecting end-of-life solar modules is proposed based on the current distribution network for solar modules to contain the collection cost. As a result, the proposed recycling process for wafer-Si modules is technically, environmentally and financially sustainable.
A bifunctional Cr/Yb/Tm:Ca3Ga2Ge3O12 phosphor with near-infrared long-lasting phosphorescence and upconversion luminescence.
Currently, upconversion nanocrystals and long-lasting phosphorescent particles have attracted extensive research interest for their possible applications as bioimaging probes. However, there are few reports concerning the achievement of both upconversion luminescence of lanthanide ions and long-lasting phosphorescence of transition metal ions in a sole host so far. Herein, we demonstrate a novel calcium gallium germanium garnet (Ca3Ga2Ge3O12) host where lanthanide ions such as Tm(3+)/Yb(3+) and transition metal ions such as Cr(3+) can be easily incorporated through substituting the Ca(2+) and Ga(3+) respectively. This Cr/Yb/Tm:Ca3Ga2Ge3O12 phosphor exhibits both broadband near-infrared long-lasting phosphorescence of Cr(3+) with an afterglow time of more than 7000 s and near-infrared to near-infrared upconversion luminescence of Tm(3+). Impressively, it is evidenced that the addition of Yb(3+)/Tm(3+) into Cr:Ca3Ga2Ge3O12 not only results in Tm(3+) upconversion luminescence but also greatly increases Cr(3+) afterglow time. Based on excitation/emission, three-dimensional thermoluminescence, and time-resolved luminescence spectra, the related long-lasting phosphorescence and upconversion luminescent mechanisms are systematically discussed as well.