Application of Taguchi Method for Optimization of Process Parameters for Wear loss of LM25/Flyash Composite
Metal matrix composites (MMCs) are now gaining their usage in tribological industries because of their inherent properties like high strength to weight ratio, low wear rate etc. The present study deals with investigation relating to the influence of wear parameters like sliding speed, applied load, reinforcement wt% and sliding distance on the dry sliding wear. A pin-on-disc apparatus was used to conduct the dry sliding wear test. The design of experiment approach was employed to acquire data in controlled way using Taguchi method. Multiple regression analysis, Signal-to-Noise ratio and Analysis of Variance were employed to investigate the wear behaviour of aluminium composite. The incorporation of fly ash as reinforcement material in aluminium matrix material improves the tribological characteristics.
Application of Taguchi methods and ANOVA in optimization of process parameters for metal removal rate in electrochemical machining of Al/5%SiC composites
Metal matrix composites (MMCs) are now gaining their usage in aerospace, automotive and biomedical industries because of their inherent properties like high strength to weight ratio, low wear rate etc. To machine these types of materials conventional machining methods are unsuitable because of high tool wear and tooling cost. Electrochemical Machining (ECM) is one of the important non-traditional machining processes, which is used for machining of electrically conducting, difficult-to-machine materials and intricate profiles. In the present work LM6 Al/5%SiC composites, which are fabricated by stir casting route, were machined by ECM process. The influence of the various process parameters, i.e. voltage, feed rate and electrolyte concentration on the predominant machining criteria, i.e. the metal removal rate (MRR) was studied. The settings of the process parameters were determined by using Taguchi’s experimental design method. Orthogonal arrays of Taguchi, the signal-to-noise (S/N) ratio, the analysis of variance (ANOVA), and regression analyses are employed to find the optimal process parameter levels and to analyze the effect of these parameters on metal removal rate values. Confirmation test with the optimal levels of machining parameters was carried out in order to illustrate the effectiveness of the Taguchi optimization method.
ROOM- AND HIGH-TEMPERATURE MAGNETIC PROPERTIES OF Sm(CobalFexCu0.088Zr0.025)7.5 (x=0.30) SINTERED MAGNETS
The effect of Fe content on room- and high-temperature magnetic properties of Sm(CobalFexCu0.088Zr0.025)7.5 (x=0-0.30) sintered magnets, prepared by the conventional powder metallurgy method, has been systematically studied. With increasing Fe content, the remanences BT and maximum energy products (BH)max at room temperature gradually increase and reach optimal values of 1.055 T with x=0.27 for BT, and 205 kJ/m3 with x=0.21 for (BH)max, respectively, and then drop sharply with further Fe increase. An excessive addition of Fe (x≥0.24) results in rapid deterioration of permanent magnetic properties due to the formation of a considerable amount of FeCo soft magnetic phase. It was found that the effect of Fe content on high temperature stability is huge. The lower the Fe content, the smaller the temperature coefficient of coercivity. When x=0.07, a temperature coefficient of coercivity of -0.14%/K (293-723 K) can be achieved, as compared with -0.23%/K for x=0.21. BT of 0.725 T, bHc of 517 kA/m, iHc of 764 kA/m, and (BH)max of 95 kJ/m3 at 723 K were obtained, and the B-H demagnetization curve remains a straight line.