Effect of Sintering Parameters and Powder Characteristics on the Performance of Metal-Injection-Molded SKD 11 Parts
—Metal-injection-molded parts were fabricated using three kinds of SKD11 powder under different sintering parameters and with different binders and additives. An analysis of the microstructures and mechanical properties of these metal-injection-molded parts revealed that the porosity decreased and the grain size increased when the sintering isothermal holding increased. The average grain size was smaller for the part made of gas-atomized powder than for that made of water-atomized powder under the same sintering condition. The microstructures consisted of (Fe,Cr) solid solution substrates and Cr 7 C 3 carbide precipitates for the sintered part. For the specimen containing 10 wt % Fe, the mechanical property decreased due to less chromium carbide precipitates. The wear resistance and hardness of the sintered part made of gas-atomized powder were superior to those of the part made of water-atomized powder. In the pin-on-disk wear test, adhesive wear and a lower friction force were observed on the specimen with a lower hardness value. On the other hand, abrasive wear and a higher friction force were found for the specimen with a higher hardness value.
Properties of Metal Injection Molded Products Using Titanate-Containing Binders
MIM parts usually require a green strength high enough to withstand handling, particularly after molding and before sintering. Thus, it is necessary to develop a binder system that can provide a high green strength without impairing molding and debinding properties. In this study, a titanate coupling agent was evaluated as a processing aid. The results showed that a higher green strength and a lower amount of swelling during solvent debinding were attained. Due to the presence of Ti atoms in the coupling agent, the sintered density and hardness also increased slightly. Scanning electron microscope observations confirmed that the presence of the titanate coupling agent resulted in improved bonding between the metal powder and the binder.
Developers of the hepatitis B vaccine.
air at VA facilities, one of the many pieces of unfinished business beyond those major issues that we discussed in our Commentary. We agree that all facilities where current and past military personnel serve and receive treatment should be 100% smoke-free and note the recent Institute of Medicine report Combating Tobacco in Military and Veteran Populations. The report, which was commissioned by the Department of Defense (DOD) in 2007, calls for the DOD to set a timeline to eliminate smoking on military installations. The report also recommends that the DOD stop selling tobacco products in military commissaries and exchanges, prohibit tobacco use anywhere on military installations, and treat tobacco use in the same way as other health-related behaviors, such as alcohol abuse and poor physical fitness. We join Matthews and the Institute of Medicine in urging the VA and the DOD to take more immediate steps to protect the health of the men and women who serve in the armed services, as well as the civilians (such as Dr Matthews) working to serve them.