BEST PRACTICES FOR IMPLEMENTATION OF TACK COAT : PART 1 , LABORATORY STUDY Prepared
Tack coat is a light layer of diluted asphalt that is applied to hot mix asphalt concrete (HMA) or Portland cement concrete (PCC) pavement surfaces to ensure good interface bonding between layers. Interface bonding is affected by several factors; including tack coat (type, application rate, curing time, application temperature, and asphalt residue content), pavement surface characteristics (asphalt content, aggregate type and gradation, and surface texture), and environmental conditions. This study evaluated interface bonding between two HMA layers by conducting a laboratory shear performance test. The main objective of this study was to evaluate the performance of various tack coats and determine the optimum residual application rates for three pavement surfaces: unmilled aged nontrafficked, milled aged, and unmilled aged trafficked HMA. The study also examined the influences of tack coat curing time, temperature, HMA type, and surface texture on the performance of tack coats. The study considered four tack coat materials: SS-1hp, high float emulsion (HFE), SS-1vh (very hard, no-track emulsion), and straight asphalt (PG 64-22). The tack coat was optimized at residual rates of 0.00, 0.02, 0.04, 0.06, and 0.08 gal/yd2 (0.00, 0.09, 0.18, 0.26, and 0.36 L/m2). Three curing times were considered: 0.25, 2, and 24 hr. Two overlay mixes (9.5-mm surface mix and 4.75-mm surface mix) were used. Prior to testing, the specimens were conditioned at four temperatures: 5°F, 41°F, 77°F, and 113°F (–15°C, 5°C, 25°C, and 45°C). The study found that the optimum tack coat residual rate was 0.04 gal/yd2 (0.18 L/m2) for trafficked and nontrafficked unmilled aged HMA surfaces, while the optimum residual rate for milled HMA was 0.06 gal/yd2 (0.26 L/m2). SS-1vh tack coat showed superior performance over the other tested tack coats. The optimum curing time was determined to be 2 hr. Milling the surface improved interface shear strength. The interface shear resistance was greater when the surface nominal maximum aggregate size (NMAS) increased from 4.75 mm to 9.5 mm. Increasing the temperature resulted in a reduction in shear strength.
Effect of interlayer bonding quality of asphalt layers on pavement performance
The quality of interlayer bonding at the interfaces between the asphalt layers in flexible pavements affects the overall pavement performance. Lack or partial lack of interlayer bonding between asphalt layers can cause pavement’s premature failures such as rutting, slippage of the wearing course, cracking or simply a reduction in the calculated fatigue life of the pavement structure. This paper shows the case studies of investigation of actual or potential premature failure of newly reconstructed and constructed pavements where low quality of interlayer bonding has a dominant meaning. In situ and laboratory tests were performed and followed by analytical calculation of pavement structure where thicknesses of layers and maximum shear strengths obtained from the tests were used. During the investigation it was found out that a low quality of tack coat as well as the same aggregate gradation in the bonded asphalt mixtures were the main reasons behind the weak quality of interlayer bonding. Partial interlayer bonding has a strong influence on reduction of calculated fatigue life of pavement. The summary of the paper includes recommendations on how to avoid the low quality of interlayer bonding of asphalt layers.
Effect of tack coat on bonding characteristics at interface between asphalt concrete layers
タックコートがアスファルト舗装の表層と基層の間の付着力に及ぼす効果について室内試験により検討した. まず, 航空機荷重が舗装表面に鉛直および水平方向に加わった場合に表・基層間に生ずる応力について解析した. 次に, 表・基層間の付着力について施工方法の異なる舗装箇所から採取した試料により調べ, 表・基層間の施工時間間隔がその境界面における付着力に及ぼす影響を調べた, そして, 付着をよくするために使用されるタックコートの効果について境界面に付着する砂などの汚れ, タックコートの養生時間, 材料の違いといった点に注目して検討を加えた. 最後に, 実際の舗装の建設・補修工事の状況を勘案して, 空港舗装に適したタックコート材料の開発を試みた.