Vibration characteristics of aluminum surface subjected to ultrasonic waves and their effect on wetting behavior of solder droplets.
The vibration characteristics of an aluminum surface subjected to ultrasonic waves were investigated with a combination of numerical simulation and experimental testing. The wetting behavior of solder droplets on the vibrating aluminum surface was also examined. The results show that the vibration pattern of the aluminum surface is inhomogeneous. The amplitude of the aluminum surface exceeds the excitation amplitude in some zones, while the amplitude decreases nearly to zero in other zones. The distribution of the zero-amplitude zones is much less dependent on the strength of the vibration than on the location of the vibration source. The surface of the liquid solder vibrates at an ultrasonic frequency that is higher than the vibration source, and the amplitude of the liquid solder is almost twice that of the aluminum surface. The vibration of the surface of the base metal (liquid solder) correlates with the oxide film removal effect. Significant removal of the oxide film can be achieved within 2s when the amplitude of the aluminum surface is higher than 5.4 μm or when the amplitude of the liquid solder surface is higher than 10.2 μm.
Cavitation at filler metal/substrate interface during ultrasonic-assisted soldering. Part I: Cavitation characteristics.
The cavitation characteristics at filler metal/substrate interface during ultrasonic-assisted soldering were first recorded by high-speed photography in this work. Two kinds of bubbles, steady cavitation bubbles and transient cavitation bubbles were observed. Steady cavitation bubbles did not collapse within one acoustic period and could last longer than 50 acoustic periods. Transient cavitation bubbles formed and collapsed within one acoustic period. The cavitation process was divided into two stages based on the cavitation characteristics. The first violent cavitation stage was in fact the degassing process, which lasted approximately 2700 acoustic periods and was affected by the gas content trapped inside the filler metal and the stronger vibration at the initiation stage of ultrasonic-assisted soldering. The second steady cavitation stage had obvious low bubble density and accounted for the most of the soldering process. Higher cavitation densities were observed when small channel width and large ultrasonic power were used because of larger sound pressures inside the filler metal.
ROOM- AND HIGH-TEMPERATURE MAGNETIC PROPERTIES OF Sm(CobalFexCu0.088Zr0.025)7.5 (x=0.30) SINTERED MAGNETS
The effect of Fe content on room- and high-temperature magnetic properties of Sm(CobalFexCu0.088Zr0.025)7.5 (x=0-0.30) sintered magnets, prepared by the conventional powder metallurgy method, has been systematically studied. With increasing Fe content, the remanences BT and maximum energy products (BH)max at room temperature gradually increase and reach optimal values of 1.055 T with x=0.27 for BT, and 205 kJ/m3 with x=0.21 for (BH)max, respectively, and then drop sharply with further Fe increase. An excessive addition of Fe (x≥0.24) results in rapid deterioration of permanent magnetic properties due to the formation of a considerable amount of FeCo soft magnetic phase. It was found that the effect of Fe content on high temperature stability is huge. The lower the Fe content, the smaller the temperature coefficient of coercivity. When x=0.07, a temperature coefficient of coercivity of -0.14%/K (293-723 K) can be achieved, as compared with -0.23%/K for x=0.21. BT of 0.725 T, bHc of 517 kA/m, iHc of 764 kA/m, and (BH)max of 95 kJ/m3 at 723 K were obtained, and the B-H demagnetization curve remains a straight line.