Automated design of sheet metal punches for bending multiple parts in a single setup
Sheet metal bending is a process in which bends are formed using a combination of a punch and a die. A very large number of mechanical products such as furniture panels, shelves, cabinets, housing for electro-mechanical devices, etc. are created by using the sheet metal bending process. Bending tools need to satisfy the following two criteria: (1) tools should be able to withstand bending forces, and (2) tool shapes should be such that there is no tool-part interference. In this paper, we describe a methodology for automatically designing shapes of bending punches for bending multiple parts in a single setup. We create parametric geometric models of punches. These parametric models describe the family of possible punch shapes. Using the part geometry and parametric punch shape models, we automatically generated constraints on tool parameters that eliminate the possibility of part-tool interference. We use mixed-integer techniques to identify parameters of punch shapes that result in the maximum punch strength. Finally, we perform strength analysis of the designed punch shape using "nite element analysis methods, to verify that the designed punch shape is capable of withstanding the bending forces. 2001 Elsevier Science Ltd. All rights reserved.
Constraint-based process planning in sheet metal bending
Abstract The majority of research dealing with computer-aided process planning of sheet metal bending approaches this problem as heuristic search. Since relevant engineering knowledge mostly consists of declarations that prohibit collisions and just a handful of generative rules, there are no useful means to drive these heuristics. In order to find a new way, we have made experiments with a constraint-based approach: using predefined constraint types and geometric constraint satisfaction, complex bending problems have been solved. By returning not just a single solution but a Pareto-optimal set of solutions (i.e., operation sequences, with appropriate part orientations and tools assigned) we have left the engineers freedom to apply further, not yet modeled parts of their domain knowledge.
ROOM- AND HIGH-TEMPERATURE MAGNETIC PROPERTIES OF Sm(CobalFexCu0.088Zr0.025)7.5 (x=0.30) SINTERED MAGNETS
The effect of Fe content on room- and high-temperature magnetic properties of Sm(CobalFexCu0.088Zr0.025)7.5 (x=0-0.30) sintered magnets, prepared by the conventional powder metallurgy method, has been systematically studied. With increasing Fe content, the remanences BT and maximum energy products (BH)max at room temperature gradually increase and reach optimal values of 1.055 T with x=0.27 for BT, and 205 kJ/m3 with x=0.21 for (BH)max, respectively, and then drop sharply with further Fe increase. An excessive addition of Fe (x≥0.24) results in rapid deterioration of permanent magnetic properties due to the formation of a considerable amount of FeCo soft magnetic phase. It was found that the effect of Fe content on high temperature stability is huge. The lower the Fe content, the smaller the temperature coefficient of coercivity. When x=0.07, a temperature coefficient of coercivity of -0.14%/K (293-723 K) can be achieved, as compared with -0.23%/K for x=0.21. BT of 0.725 T, bHc of 517 kA/m, iHc of 764 kA/m, and (BH)max of 95 kJ/m3 at 723 K were obtained, and the B-H demagnetization curve remains a straight line.