Electromechanical investigation into the influence of MWCNT height on the performance of Au/MWCNT composites for electrical contacts
Au/MWCNT composites have been shown to be a useful contact material for electrical contacts. In this work we have investigated the influence of the MWCNT forest height on both the electrical and mechanical properties. Three heights of MWCNT forest have been investigated (30, 50 and 80 μm, all a sputtered 500 nm Au layer). It is shown that the electrical and mechanical behavior of the 30 and 50 μm composites is quite comparable, whereas there is a large change in the performance where the height is increased to 80 μm. As the MWCNT height is increased the effective hardness of the composite reduces which means that for a given contact pressure, the resultant contact area will be larger for taller MWCNT forests. A larger area combined with a higher resilience to impact is expected to result in larger lifetimes. A consequence of the softer composite with larger contact area is that the molten-metal bridge phenomenon has been shown to increase with MWCNT height. Experimental data is discussed to identify the optimum MWCNT height where the sputtered Au thickness is 500 nm. By analyzing the Au:MWCNT thickness ratio, it is possible to infer the optimum value for other thickness of Au. Combining this data with our model, it is also possible to estimate optimum thicknesses with other contact materials.
The Relationship Between Contact Resistance and Contact Force on Au-Coated Carbon Nanotube Surfaces Under Low Force Conditions
Carbon nanotube (CNT)-coated surfaces are investigated to determine the electrical contact performance under low force conditions. The surfaces under investigation are vertically aligned multiwalled CNTs formed on a silicon substrate and coated with an Au film. These planar surfaces are mated with a hemispherical Au plated probe mounted in a nanoindentation apparatus. The maximum contact force used is 1 mN. The contact resistance of these surfaces is investigated as a function of the applied force and is also studied under repeated loading cycles. The surfaces are compared with a reference Au-Au contact under the same experimental conditions and the results compared to established contact theory. The results show that the vertically aligned multiwalled CNT surface provides a stable contact resistance. This paper shows the potential for the application of CNT surfaces as an interface in low force electrical contact applications.
Quantitative measurement of chromium's ability to promote adhesion
Using atomic force spectroscopy, we investigated the adhesion-promoting ability of chromium. An intermediate layer of chromium can overcome the low adhesion between metal films and silicon dioxide. For the first time, we quantitatively studied this experimentally well known fact. We compared the adhesion between chromium and different substrates such as gold, silver, mica, and silicon dioxide and, beyond that, the adhesion between silicon dioxide and the same substrates. To avoid additional effects due to water, we chose ethanol as a nonpolar solvent. Taking the interfacial energies of the surfaces with the liquid into account eliminates the direct influence of the fluid medium on the adhesion of the solid material. The results we obtained corroborate the experimental fact of higher adhesion of chromium with the chosen substrates, as well as substantiate the value of chromium as an adhesion promoter. The adhesion of chromium-coated probes on gold, silicon dioxide, and mica is higher than the adhesion of silicon dioxide probes on the same substrates.