Quantifying secondary reactions in VRLA batteries. What purity standards and other factors are necessary to prevent negative plate discharge?
In a VRLA cell with a fully developed oxygen cycle, the negative plates will suffer discharge during float service if their self-discharge rate is too high to be balanced by the corrosion rate of the positive grids. Positive grids have been developed with very low corrosion rates. However, there is little quantitative data available on negative plate self-discharge rates that are required to balance such low corrosion rates. This paper presents values measured from several different battery brands, American and European. The data shows clearly that some production batteries have high negative self-discharge rates that account for the observed tendency for self-discharge in service. Surprisingly, the data also shows that other brands have achieved extremely low self-discharge rates-low enough to be compatible with the best positive grids that the authors have tested. These results are very encouraging for VRLA technology and confirm that the principle can be realized. The focus now shifts to the practical issues: finding the source of the impurities that increase hydrogen evolution and weighing the cost and practicality of reducing them.
Can VRLA batteries last 20 years?
Experimental data shows conclusively that premium-quality VRLA-AGM cells can fail from discharged negative plates even while on steady-state float charge. The problem appears to be a fundamental one, affecting the better cell designs in particular. Consequently, VRLA cells as presently make are unlikely to last 20 years in service. However, a small, inexpensive recombination catalyst placed inside each cell solves the problem at source and brings many other benefits besides. Catalysts can even recover cells that have failed in service due to negative discharge. But a caution is necessary: the addition of a catalyst imposes a new condition, namely, that the device itself must work safely and reliably for many years. The present paper addresses this issue and is optimistic that a suitable catalyst device has been developed.
Evolution of carbide precipitates in Hastelloy N joints during welding and post weld heat treatment
Abstract The effects of welding and post weld heat treatment (PWHT) on the morphology, composition and lattice parameter of the precipitates in the welding joints of Hastelloy N alloy have been investigated. Joint samples were prepared using a gas tungsten arc welding process with ERNiMo-2 fillers, and then solid-solution treated at 1100 °C for 20 min. After welding, eutectic M6C carbides can be observed in the heat affected zones (HAZ) and weld zones (WZ). These eutectic M6C carbides become spheroidized during the following PWHT. The concentration of Si decreases during the transformation from the primary ones to eutectic ones, and then increases during the spheroidizing process. The total concentration of Si + Cr in M6C carbides remains stable during welding and PWHT. At the same time, the heat leads to the outward diffusion of Mo from the M6C carbides, which results in a decrease of the lattice parameter.