Study of Effect of NCO/OH Molar Ratio and Molecular Weight of Polyol on the Physico-Mechanical Properties of Polyurethane Plaster Cast
2 Abstract: Polyurethane plaster cast was an open weave fabric bandage, prepared by coating polyurethane prepolymer on raschel knitted fiberglass and polyester fabric. Curing takes place by coming in contact with water to form hard rigid cast. Polyurethane prepolymers were synthesized by reacting molar excess of diphenyl methane diisocyanate (MDI) with polypropylene glycol (PPG) at 60°C for 2 hours. This effect of different NCO/OH molar ratio and molecular weight of polyol on the tack free time, setting time, diametral compression strength, percent elongation and tensile strength of polyurethane plaster cast were investigated.. It was observed that with increase in NCO/OH molar ratio, tack free time and setting time of the cast decreases, whereas diametral compression strength increases. Tensile strength was determined in universal testing machine and was found to increase with increasing NCO/OH ratio while opposite trend was observed in case of percent elongation. With increase in polyol molecular weight, tack free time and setting time of the cast increases, whereas diametral compression strength decreases. Blended polyols i.e. PPG 1000 with PPG 400 in 50/50 ratio gives tensile strength and diametral compression strength in between their unblended counterparts. In comparison to fiberglass cast, polyester cast has higher percent elongation and diametral compression strength.
Novel ankle cast designs with non-toxic material
Foot and ankle immobilization is usually based on circular support, either using casts or boot-like orthoses. Basic requirements for immobilization of the ankle region include reliable support and possibility of full weight bearing during healing. Woodcast® is a novel, freely 3D moldable cast material based on non-toxic components. The material is strong but light weight and can be used as a split or a cast. Our hypothesis was to test in a proof-of-concept type study, whether a new open cast design, leaving the calf area free can be clinically used in ankle immobilization. Thirty patients with an acute ankle fracture or a recently performed ankle arthrodesis were recruited. Two different types of cast designs were used, one semi-rigid cast and one rigid cast. All fractures and arthrodesis healed well, with no major postoperative complications. Patient satisfaction was high in both groups and slightly higher in the semi-rigid group. This study shows that the ankle area can be immobilized using a novel type of a very light weight Woodcast® material. By combining soft and hard wood composite materials, an optimal open cast design leaving the calf area free can be performed, allowing full weight bearing and reliable immobilizing of the ankle.
Hygroscopic Expansion of some Casting Investments
CREDIT is generally given to Taggart1 for introducing the cast gold inlay to the dental profession. Although he realized that gold shrinks when cooled from molten state to solid state of room temperature, the investment available to him did not supply sufficient compensation. In 1910, Van Horn2 published a paper dealing with a method by which he obtained the compensation by means of wax expansion. The next major research in connection with this problem was the work of Coleman3 at the National Bureau of Standards. He determined the gold shrinkage to be 1.25 per cent and presented a casting technic with compensation values of quantitative nature. The total compensation for the gold shrinkage was obtained by the combination of the setting and thermal expansion of the mold. This procedure is the general practice followed at the present time for compensation. There are some disadvantages to this method. Skinner has indicated the difficulty of obtaining smooth castings and the improper compensation for the casting shrinkage.4 It has been found by Hollenback5 and Scheu6a that castings made at a high temperature are rougher than those made at a low temperature (450° C.), depending upon the great difference in thermal expansion between plaster of Paris and silica, which causes a poor union of the fine particles. This may also result in friability and there may be some warpage due to the differential expansion. A method which provides sufficient compensation at a low mold temperature is the hygroscopic casting technic.b Wilson7 showed that certain plasters expand as much as 0.0044 inch to the inch by taking up moisture from the air. With this information at hand, Scheula, b tested some commercial investment to determine what results the addition of moisture would have. He found6b: (1) All of the casting investments that were tested expanded. (2) The thicker the mix, the greater the expansion. (3) A mix with hot water expanded more than one with cold water. (4) The time at which the mix is placed in the water is of great importance. It was found that if the mix is placed in the water early, it would not expand so much as when placed in a little later. It was also found that if the mix was placed in the water after a certain time, it could not expand to the maximal amount. (5) The temperature of the water in which the mix is placed is important, for two reasons; (a) the temperature of the water controls slightly the expansion of the investment, and (b) water at a temperature of 1000 F. slightly softens the wax pattern so that the fine margins are not marred while expansion is taking place. The mix should remain in the water at least 20 minutes to obtain the full expansion, after which time no further expansion is obtained.