Analysis of Thermal Deformation of a Rough Slider and Its Asperities and Its Impact on Load Generation in Parallel Sliders
Heating is inevitable in any bearing operation. This leads to not only the thinning of the lubricant but also could lead to a thermal deformation of the bearing. The present work is an attempt to analyze the influence of thermal deformation on the thermohydrodynamic lubrication of infinitely long tilted pad slider rough bearings. As a consequence of heating the slider is deformed and is assumed to take a parabolic shape. Also the asperities expand leading to smaller effective film thickness. Two different types of surface roughness are considered: longitudinal roughness and transverse roughness. Christensen’s stochastic approach is used to derive the Reynolds-type equations. Density and viscosity are considered to be temperature dependent. The modified Reynolds equation, momentum equation, continuity equation and energy equation are decoupled and solved using finite difference method to yield various bearing characteristics. From the numerical simulations it is observed that the performance of the bearing is significantly affected by the thermal distortion of the slider and asperities and even the parallel sliders seem to carry some load. Keywords—Thermal Deformation, Tilted pad slider bearing, longitudinal roughness, transverse roughness, load capacity.
THD analysis for slider bearing with roughness: special reference to load generation in parallel sliders
This paper analyzes the thermal and roughness effects on different characteristics of an infinite tilted pad slider bearing. The roughness is assumed to be stochastic, Gaussian randomly distributed. Density and viscosity are assumed to be temperature-dependent. In this study, two models of one-dimensional roughness, longitudinal and transverse, are considered. The irregular domain due to roughness is mapped to a regular domain so that the numerical method can be easily applied. The modified Reynolds equation, momentum equation, continuity equation and energy equation are coupled and solved using the finite difference method to yield various bearing characteristics. It is observed that for a non-parallel slider bearing, the load carrying capacity due to the combined effect is less than the load capacity due to the roughness effect for both models. However, in the case of a parallel pad slider bearing the reverse is true, though the load capacity is not significant. It is also observed that the load carrying capacity due to the combined effect is less than the load carrying capacity due to the thermal effect for the longitudinal roughness model, and it is the opposite for the transverse roughness model.
A New Vacuum Pressure Infiltration CFRP Method and Preparation Experimental Study of Composite
In order to prepare a carbon-fiber-reinforced polymer composite (CFRP) with ideal microstructure and properties, a new vacuum pressure infiltration CFRP method is proposed based on an analysis of existing CFRP preparation process methods. Research on composite material preparation systems was carried out by using this new method principle. The system mainly includes a fiber pre-forming module, a vacuum heating infiltration module, a hot-press curing molding module, and a data acquisition control module. Under the conditions of natural curing at 0 MPa + 6 h + 25 °C, vacuum heating curing at –0.05 MPa + 30 min + 80 °C, and hot-press curing at 0.7 MPa + 5 min + 50 °C, a two-dimensional (2D) CFRP with excellent microstructure and properties was successfully prepared. Observing the microstructure of the prepared composite material, it can be found that the inside of the composite material was sufficiently and uniformly infiltrated, and common preparation defects such as holes and delamination were effectively controlled. Through the performance test, the bending strength of the material reached 790 MPa.