Controllable fabrication of zinc borate hierarchical nanostructure on brucite surface for enhanced mechanical properties and flame retardant behaviors.
A novel and efficient halogen-free composite flame retardant (CFR) consisting of a brucite core and a fine zinc borate [Zn6O(OH)(BO3)3] hierarchical nanostructure shell was designed and synthesized via a facile nanoengineering route. It had been demonstrated that this unique hybrid structure possessed a high BET specific surface area (65 m(2)/g) and could significantly enhance the interfacial interaction when mixing with ethylene-vinyl acetate (EVA). This improved the transfer of stress between CFR particles and EVA matrix and increased the viscosity of EVA/EVA blends, which was beneficial for droplet inhibition and char forming. The mechanical properties and flammability behaviors of the EVA/CFR blends had been compared with the EVA/physical mixture (PM, with the given proportion of brucite and Zn6O(OH)(BO3)3). The mechanical properties of EVA/CFR blends, especially the tensile strength (TS), presented a remarkable increase reaching at least a 20% increment. Meanwhile, with the same 45 wt % of fillers, the EVA/CFR formulation could achieve a limiting oxygen index (LOI) value of 33 (37.5 % higher than that of EVA/PM blends) and UL-94 V-0 rating. Moreover, the heat release rate (HRR), peak heat release rate (PHRR), total heat released (THR), smoke production rate (SPR) and mass loss rate (MLR) were considerably reduced, especially PHRR and SPR for EVA/CFR blends were reduced to 32%. According to this study, the design of fine structure might pave the way for the future development of halogen-free flame retardants combining both enhanced mechanical properties and excellent flame retardant behaviors.
Comparative mechanical, fire‐retarding, and morphological properties of high‐density polyethylene/(wood flour) composites with different flame retardants
Aluminum hydroxide, magnesium hydroxide, and 1,2‐bis(pentabromophenyl) ethane were incorporated into high‐density polyethylene (HDPE) and wood flour composites, and their mechanical properties, morphology, and fire‐retardancy performance were characterized. The addition of flame retardants slightly reduced the modulus of elasticity and modulus of rupture of composites. Morphology characterization showed reduced interfacial adhesion among wood flour, HDPE, and flame retardants in the composites compared with control composites (HDPE and wood flour composites without the addition of flame retardants). The flame retardancy of composites was improved with the addition of the flame retardants, magnesium hydroxide and 1,2‐bis(pentabromophenyl) ethane, especially 1,2‐bis(pentabromophenyl) ethane, with a significant decrease in the heat release rate and total heat release. Char residue composition and morphology, analyzed by attenuated total reflectance, Fourier‐transform infrared spectroscopy, and scanning electron microscopy, showed that the char layer was formed on the composite surface with the addition of flame retardants, which promoted the fire performance of composites. The composites with 10 wt% 1,2‐bis(pentabromophenyl) ethane had good fire performance with a continuous and compact char layer on the composite surface. J. VINYL ADDIT. TECHNOL., 24:3–12, 2018. © 2015 Society of Plastics Engineers
Mechanical behaviour and durability of high volume fly ash cementitious composites
The purpose of this research is to separate different morphological particles of ASTM class F fly ash, and study their effect on mechanical behaviour and durability of high volume cementitious mixtures. In this research wet separation of raw fly ash is carried out, which resulted in three layers of different morphological particles. The first layer of particles float, comprise of about 1-5% of fly ash, is identified as cenospheres or hollow spheres. The second layer of particles is measured to be 55-60% of raw fly ash and consisting of porous spherical and rounded particles rich in Si and Al. The third layer particles is measured to be about 35-40% of raw fly ash. High volume fly ash cementitious composites containing second or third layer particles are tested under compression and bending, highlighting a higher strength and ductility in comparison to cementitious ones containing raw fly ash particles. KEYWORDS. Cementitious matrix; Raw fly ash; Second layer particles; Third layer particles.