Simulation of the Vacuum Assisted Resin Transfer Molding Process
Abstract : A process model that includes the coupled phenomenon of resin flow and preform compaction was developed and used to simulate resin infiltration of a fibrous preform using the vacuum-assisted resin transfer molding (VARTM) process. Flow of resin through the distribution medium and preform were modeled as flow through porous media. The finite element/control volume method was used to calculate the infiltrating fluid pressure distribution and track the progression of the flow front. The simulation results were compared with data obtained during infiltration of a carbon fiber preform with an epoxy resin. The parameters measured include the flow front location, resin pressure, and preform thickness change. With accurate inputs, the flow front locations and resin pressure distribution can be accurately predicted. The predicted transverse displacements do not agree well with the experimental measurements. The reasons for the differences are discussed, and further investigations are recommended to develop a more accurate compaction model.
Analysis of the vacuum infusion molding process
The vacuum infusion molding process is becoming increasingly popular for the production of large composite parts. A comprehensive model of the process has not been proposed yet, making its optimization difficult. The flexible nature of the vacuum bag coupled to the varying pressure inside the mold cavity results in a variation of the cavity thickness during the impregnation. A complete simulation model must incorporate this phenomenon. In this paper, a complete analysis of the vacuum infusion molding process is presented. The analysis is not restricted to the theoretical aspects but also reviews the effect of the main processing parameters. The parameters investigated in this paper are thought to be those of most interest for the process, i.e. the compaction of the reinforcement, the permeability, the infusion strategy and the presence of flow enhancement layers. Following the characterization experiments, a 1-D model for the vacuum infusion molding process is presented. This model is derived assuming that an elastic equlibrium holds in the mold cavity during mold filling. Even though good agreement was found between simulation results and experiments, it is concluded that additional work is needed on the numerical model to integrate interesting findings from the experimental part.
Trans‐plane fluid permeability measurement and its applications in liquid composite molding
This work discusses tow independent methods to measure and analyze the trans-plane fjuid permeability of various fiber reinforcements. In the unidirectional flow method, the measured injection pressure and flow rate, together with a one-dimensional Darcy's law were used to calculate the trans-plane permeability of fiber mats was independent of flow rate only at low injection pressure. Flow-induced fiber mat permeability change occurred when the injection pressure exceeded the clamping pressure. Measured permeability in conjunction with a three-dimensional mold filling computer program was used to simulate the effect of stacking sequence for a combination of different fiber mats on the mold filling pattern. Finally, a method is proposed to simplify the simulation of a three-dimensional flow through the fiber perform.