Effective Parameters in Axial Injection Suspension Plasma Spray Process of Alumina-Zirconia Ceramics
Suspension plasma spray (SPS) is a novel process for producing nano-structured coatings with metastable phases using significantly smaller particles as compared to conventional thermal spraying. Considering the complexity of the system there is an extensive need to better understand the relationship between plasma spray conditions and resulting coating microstructure and defects. In this study, an alumina/8 wt.% yttria-stabilized zirconia was deposited by axial injection SPS process. The effects of principal deposition parameters on the microstructural features are evaluated using the Taguchi design of experiment. The microstructural features include microcracks, porosities, and deposition rate. To better understand the role of the spray parameters, in-flight particle characteristics, i.e., temperature and velocity were also measured. The role of the porosity in this multicomponent structure is studied as well. The results indicate that thermal diffusivity of the coatings, an important property for potential thermal barrier applications, is barely affected by the changes in porosity content.
Thermal Plasma Processes for Production of Hollow Spherical Powders: Theory and Experiment
Present paper considers processes of production and treatment of hollow particles in plasma flows. Specifics of agglomerated powders treatment and expansion of hollow droplets are analyzed theoretically. Experimental results on production of hollow micro particles of ZrO2, Ni, CoNiCrAlY alloy, SiO2 are shown here.
Effective adsorption of lead ions using fly ash obtained in the novel circulating fluidized bed combustion technology
Abstract Fly ash was examined for the separation efficiency of Pb2+ ions from water in batch experiments. Fly ash is industrial waste produced from the incineration of sewage sludge by the novel circulating fluidized bed combustion (CFBC) technology and was taken into the experiments. Physical and chemical properties of the material were characterized using several methods, such as fraction analysis, particle size distribution, bulk density, composition, morphology, surface and internal structure by elemental analysis, FT-IR, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction analysis, comprehensive thermal analysis, fly ash texture by BET adsorption isotherms, specific surface area, volume of pores, average pore diameter and pore volume distribution by the BJH method. The influence of pH values on zeta potential of the fly ash surface before and after the adsorption process was conducted. The calculated maximum adsorption capacity of Pb2+ by fly ash reached 51.98 mg/g. The kinetic analysis revealed that the adsorption process is better described by the pseudo-second order equation and it is well fitted to the Freundlich model. In conclusion, fly ash obtained in the CFBC technology is a promising low cost adsorbent for the highly effective recovery of Pb2+ from wastewater.