Development and Testing of Cold gas Sprayed Circuit Boards for Power Electronics Applications
Within the framework of the presented project, new mounting concepts for power electronics were implemented by applying Al/Cu coat systems to insulators by means of cold gas spraying (CGS). The layers sprayed with cold gas were investigated and good material properties are observed. The applied metallizations show an extremely small porosity, no thermally induced phase conversions or process-related oxides and a high adhesive strength. Also the processing of assemblies with standard processes such as a soldering, adhesive bonding and heavy wire bonding is possible. The temperature shock stability of the new substrates was determined in temperature cycle experiments and it was compared with the temperature shock stability of the DCB substrates. The substrates were tested actively but also passively in bicameral temperature shock chamber and in power cycling experiments at power electronic function samples. The accomplished reliability investigations showed that the characteristic lifetime of the cold gas sprayed substrates is approximately 80% of the characteristic lifetime of the DCB substrates. These demonstrate that the substrates produced in cold-gas technology can be used for power electronic applications.
New method for producing power electronic circuit boards by cold-gas spraying and investigation of adhesion mechanisms
Abstract Ceramic substrates for power electronic circuits or integrated components are usually metallised by cost-intensive thermal processes. Simple, flexible and cost-effective solutions are increasingly demanded for integrated power electronic devices. Cold gas spraying (CGS) can deliver these demands. It is employed to produce dense, well adherent and oxide free coatings with properties comparable to the respective bulk material. The CGS-metallisation of non-conductive parts for power electronic devices permits a direct assembly and contacting of semi-conductors. Industrially available Al2O3 substrates are first CGS-coated with aluminium, which acts as an adhesive layer. In a second step, the aluminium layer is coated with copper, which exhibits good electric properties. The conductive structure on the ceramic is achieved by using a laser cut steel template, which allows for a minimal circuit width of about 250 μm. In order to clarify the adhesion mechanisms of cold-gas sprayed aluminium on alumina coated samples were subjected to micro-structural characterisation with scanning electron microscopy (SEM), scanning transmission electron microscopy (STEM) and electron backscatter diffraction (EBSD).
Development of new analytical methods for the determination of caffeine content in aqueous solution of green coffee beans
BackgroundThis study was conducted to develop fast and cost effective methods for the determination of caffeine in green coffee beans. In the present work direct determination of caffeine in aqueous solution of green coffee bean was performed using FT-IR-ATR and fluorescence spectrophotometry. Caffeine was also directly determined in dimethylformamide solution using NIR spectroscopy with univariate calibration technique.ResultsThe percentage of caffeine for the same sample of green coffee beans was determined using the three newly developed methods. The caffeine content of the green coffee beans was found to be 1.52 ± 0.09 (% w/w) using FT-IR-ATR, 1.50 ± 0.14 (% w/w) using NIR and 1.50 ± 0.05 (% w/w) using fluorescence spectroscopy. The means of the three methods were compared by applying one way analysis of variance and at p = 0.05 significance level the means were not significantly different. The percentage of caffeine in the same sample of green coffee bean was also determined by using the literature reported UV/Vis spectrophotometric method for comparison and found to be 1.40 ± 0.02 (% w/w).ConclusionNew simple, rapid and inexpensive methods were developed for direct determination of caffeine content in aqueous solution of green coffee beans using FT-IR-ATR and fluorescence spectrophotometries. NIR spectrophotometry can also be used as alternative choice of caffeine determination using reduced amount of organic solvent (dimethylformamide) and univariate calibration technique. These analytical methods may therefore, be recommended for the rapid, simple, safe and cost effective determination of caffeine in green coffee beans.