SURFACE QUALITY OF THE EDM PROCESSED MATERIALS
The article presents the importance of the EDM technology in the industry of machine building. It is mostly used in the machining of stamps and special processes in which the conventional technologies are inefficiently. It's known that only condition of machining with this method is that the material should be electro conductive. The main parameters that are followed during the process are the precision and the roughness of the surface. The collective tried to emphasise the importance variation of the roughness concerning some machining parameters. Some of the measurements were conducted at ETH Zurich using an electronic microscope.
Trends in the Development of Machinery and Associated Technology ” TMT 2009 , Hammamet , Tunisia , 16-21 October 2009 SOME RESEARCHES REGARDING THE EDM PROCESS AND THE SURFACE QUALITY
Electrical discharge machining (EDM) is a well-established machining option for manufacturing geometrically complex forms or hard material parts that are extremely difficult-to-machine by conventional processes. The non-contact machining technique has been continuously evolving from a die and sinking tools process to a micro-scale application machining alternative attracting a significant amount of research interests. In recent years, EDM researchers have explored a number of ways to improve the sparking efficiency including some unique experimental concepts that depart from the EDM traditional sparking phenomenon. Despite a range of different approaches, this new research shares the same objectives of achieving more efficient metal removal coupled with a reduction in tool wear and improved surface quality. This paper reviews several researches in the EDM process concerning the quality of the surface and the dielectric used in the process.
Traceability strategy for gear-pitch-measuring instruments: development and calibration of a multiball artifact
There is a strong demand to ensure the traceability of gear-measuring instruments (GMIs). We propose a multiball artifact (MBA) for the evaluation of pitch-measuring accuracy. The aim of the MBA is to transfer the minimum uncertainty from a calibrated value at the National Metrology Institute of Japan (NMIJ) to a measured value of GMIs at a shop floor. The MBA is composed of equally spaced high-accuracy balls around an axis. The pitch-measuring accuracy of GMIs is evaluated by measuring the angular pitch deviation of the balls instead of the angular pitch deviation of a gear. We calibrated the angular pitch deviation using a coordinate measuring instrument (CMM) at the NMIJ and adapting a multiple-orientation technique. We proposed a calibration strategy of the angular pitch deviation. The calibration value of the pitch deviation for the MBA at the NMIJ was obtained with a measurement uncertainty (U95) of 0.2 µm. We evaluated the pitch-measuring accuracy of a GMI using the calibrated MBA. Each value of U95 for the cumulative and single pitch deviations for the left and right flanks was less than or equal to 0.5 µm. The small uncertainty was transferred from the NMIJ to the GMI.