Non-contact optical three dimensional liner metrology
We optically captured the "as-built" liner geometry of NTLX (near term liner experiments) for Shiva Star using ultra-precision ranging lasers. We subsequently verified the resulting digitized geometry against the 3D CAD model of the part. The results confirmed that the Liner contours are within designed tolerances but revealed subtle fabrication artifacts that would typically go undetected. These features included centimeters long waviness and saddle and bulge regions of 1 micron or less in magnitude. The laser technology typically provided 10 micron spatial resolution with /spl plusmn/12 nanometer ranging precision. Atlas liners in the future may have to be diamond turned and will have the centimeter wavelength and 100 angstrom amplitude requirements. The advantages of using laser technology are (1) it avoids surface damage that may occur with conventional contact probes and (2) dramatically improves spatial resolution over CMM, capacitance and inductance type probes. Our work is the result of a perceived future need to develop precision, non-contact, liner inspection techniques to verify geometry, characterize machining artifacts and map wall thickness on delicate diamond turned surfaces. Capturing "as-built" geometry in a non-contact way coupled with part-to-CAD verification software tools creates a new metrology competency for MST-7.
Laser surface-contouring and spline data-smoothing for residual stress measurement
We describe non-contact scanning with a confocal laser probe to measure surface contours for application to residual stress measurement. (In the recently introduced contour method, a part is cut in two with a flat cut, and the part deforms by relaxation of the residual stresses. A cross-sectional map of residual stresses is then determined from measurement of the contours of the cut surfaces.) The contour method using laser scanning is validated by comparing measurements on a ferritic steel (BS 4360 grade 50D) weldment with neutron diffraction measurements on an identical specimen. Compared to lower resolution touch probe techniques, laser surface-contouring allows more accurate measurement of residual stresses and/or measurement of smaller parts or parts with lower stress levels. Furthermore, to take full advantage of improved spatial resolution of the laser measurements, a method to smooth the surface contour data using bivariate splines is developed. In contrast to previous methods, the spline method objectively selects the amount of smoothing and estimates the uncertainties in the calculated residual stress map.
Application of 2μm Tm Laser on Biomedicine
Continuous wave Thulium laser emits at wavelength of 2.0 mm, which is well suited for tissue ablationand thermally stimulating cutaneous nerves due to its high absorption by water. 2 mm laser can be transmitted suffi-ciently by common quartz fibers and it is safe for eyes. A brief introduction of principle of 2 mm CW Tm Laser is giv-en, analyzing the photothermal modeling of thulium laser-tissue interaction, comparing 2 mm CW Tm Laser with tradi-tional laser.