Thermal mechanical performance test on suspended insulators for transmission line
This study described some basic performance tests and accelerated ageing test by cool-heat cycling methods and thermal mechanical performance test methods on alumina porcelain insulators (new and aged) used for transmission lines in Korea. There were no failures in electrical and mechanical performance tests such as high voltage strength, flashover voltage, impact strength, etc. in any of the samples. However in the case of accelerated ageing tests above 90 /spl deg/C temperature gradient, fracture phenomena occurred by a thermal shock in the aged samples with low aluminous porcelain body. It was found that sample A was more severely aged than other samples. According to results of the HRB test and microstructural analysis, it was reasoned that insulator bodies with the matrix reinforced with alumina crystalline phase have advantages in the suppression of crack propagation. Cool-heat aging and mechanical thermal aging tests show that a temperature gradient is more effective for acceleration of the aging than variation in the number of cycles.
Failure Trends of High-Voltage Porcelain Insulators Depending on the Constituents of the Porcelain
The aging of porcelain insulators is responsible for the failure of power utilities. Porcelain insulators from different places in South Korea, possessing various aging times and years of installation, have been investigated to carry out lifetime statistics. These samples have a mass of 36,000 lbs and are operated at 154 kV. X-ray fluorescence (XRF) and scanning electron microscopy (SEM) were performed on the porcelain bodies of the samples collected. XRF and SEM revealed trends in the weight percentage of SiO2, Al2O3, and Fe2O3 in the porcelain bodies of the collected samples. The SiO2 and Fe2O3 weight percentage reduced to 8.93% and 73.17%, respectively, in sample C compared to A. However, the Al2O3 weight percentage increased to 16.23% in sample C compared to sample A. This change in weight percentage of SiO2, Fe2O3, and Al2O3 contributed toward enhancing the mechanical and electrical properties of the insulators. Mechanical load tests with electrical voltage (M&E), thermal and mechanical load tests (T&M), and hardness tests (HRB) were performed to evaluate these characteristics. Experiments revealed an increase of 90.9% in the inequality factor (K) in sample C compared to A. The impact of constituents of porcelain on the lifetime expectancy of a porcelain insulator was reported by implementing statistical strategies, such as the Weibull distribution.
Actuating Principle of Online Automatic Balancer with Counter Weight Driven by Magnetic Force
Kinematic precept of mass block in automatic balancer is proposed following the principle of online automatic dynamic balancing.By combination of electromagnet and permanent magnet,the magnetic circuit of the balancer with ring coil and rare earth permanent magnet is designed.Actuating process of the balancer is discussed and then a step drive voltage waveform is defined.For the high-speed grinding motorized spindle 170MD12Y16,the mechanical structure and dimensions of the balancer are schemed out.The electromagnetic simulations for the designed balancer are conducted and the better coil ampere-turns and reluctance adjusting ring thickness are then determined.The validity of simulation results is verified by a balancer driving experiment and the desired voltage value and its duration time are also determined.the designed balancer has a stable operation process without out-of-step and fluctuation around balanced position when the ampere-turns are considered as 1 kA,the reluctance adjusting ring thickness 0.2 mm,the driving voltage 12.4 V and the voltage duration time 120 ms.