Extrusion of Solid Wood Impregnated with Phenol Formaldehyde (PF) Resin: Effect of Resin Content and Moisture Content on Extrudability and Mechanical Properties of Extrudate
A new deformation technique of wood flow forming is promising for industrial uses of solid wood. Flow deformability, size stability, and good mechanical properties were obtained by using wood impregnated with low molecular weight phenol formaldehyde (PF) resin. In this study, to clarify the effect of the PF resin and moisture contents in wood on the flow deformability (extrudability) and the mechanical properties of the product (extrudate), a lateral extrusion was conducted by using wood impregnated with various contents of PF resin and three levels of moisture content. The results indicated that the extrudability of wood impregnated with PF resin improved with an increase in both PF resin and moisture content. The mechanical properties of the extrudate worsened with increases in the moisture content of the wood impregnated with PF resin. Because most of the water in the wood remained in the mold during the extrusion process, chemical changes of the wood substance and PF resin occurred due to steam forming under the high temperature and pressure of the extrusion. The steam worsened the mechanical properties of the extrudate.
Visualization of solute diffusion into cell walls in solution-impregnated wood under varying relative humidity using time-of-flight secondary ion mass spectrometry
The purpose of the present study is to clarify the diffusion of non-volatile substances into cell walls during the conditioning procedure under varying relative humidities (RH). In this paper, wood blocks were impregnated using an aqueous solution of melamine formaldehyde (MF), and they were subsequently conditioned under RHs of 11, 43, and 75%. The solute that diffused into the cell walls was visualized using time-of-flight secondary ion mass spectrometry (TOF-SIMS). The volumetric relative swelling of the samples during the conditioning procedure was calculated. The results showed increased cell wall swelling at higher RH, which may have been caused by higher MF diffusion into the cell walls and/or higher moisture content. Cryo-TOF-SIMS measurements showed that more cell cavities were unfilled with MF at higher RH, indicating that most of the MF diffused from the cell cavities into the cell walls. The relative intensity of MF in the cell walls of the cured samples was evaluated from dry-TOF-SIMS images, which showed a higher relative intensity of MF in the cell walls at higher RH. With the ability to visualize and semi-quantitatively evaluate the solute in cell walls, TOF-SIMS will serve as a powerful tool for future studies of solute diffusion mechanisms in solution-impregnated wood.
Swelling of acetylated wood in organic solvents
To investigate the affinity of acetylated wood for organic liquids, Yezo spruce wood specimens were acetylated with acetic anhydride, and their swelling in various liquids were compared to those of untreated specimens. The acetylated wood was rapidly and remarkably swollen in aprotic organic liquids such as benzene and toluene in which the untreated wood was swollen only slightly and/or very slowly. On the other hand, the swelling of wood in water, ethylene glycol and alcohols remained unchanged or decreased by the acetylation. Consequently the maximum volume of wood swollen in organic liquids was always larger than that in water. The effect of acetylation on the maximum swollen volume of wood was greater in liquids having smaller solubility parameters. The easier penetration of aprotic organic liquids into the acetylated wood was considered to be due to the scission of hydrogen bonds among the amorphous wood constituents by the substitution of hydroxyl groups with hydrophobic acetyl groups.