A new Approach for experimental evaluation of contact stresses
In metal forming operations, the intensity and distribution of stresses at the tool/material interface have great influence on the pattern and mode of deformation. This is due to the effect of frictional forces in being resistive to material movements and hence affects material flow and the directionality of volume distribution of material inside die cavities. This paper explores the use of the pressure pin technique for the measurement of tool stresses at the interface between the tool and the deforming workpiece material. It also introduces a new experimental methodology for the measurement of stresses where the measuring device is concealed inside the tool and not subjected to the severe conditions at the interface surface. Each tool containing measuring devices is split into two parts, one part has the shape to be formed (industrial die), while the second part includes the pressure pin measuring column. Friction resistance and friction coefficient are evaluated across the billet surface and at different stages of deformation.
Surface stress measurement techniques in metal forming
Abstract This paper describes and classifies stress measurement techniques used in metal forming to provide research workers with a critical evaluation of usable methods. Eight techniques are considered; pressure transmitting pins, photoelasticity, ridged metallic sheets, paper sheets, split tools, strain gauged tools, orifices in tools and visioplasticity. In addition to these, some new transducer designs using optics and conical pins are presented. These are particularly useful for pressure measurement in hot forming operations.
The crystal structure of stilpnomelane. Part II. The full cell
Summary The structural formula of stilpnomelane averaged from 37 representative literature analyses and based on the determined structure is (Ca,Na,K)4(Ti0·1Al2·3Fe35·5Mn0·8Mg9·3)[Si63Al9](O,OH)216·nH2O. Ferrostilpnomelanes have up to 12 R 3+ cations in the octahedral sheet, ferristilpnomelanes commonly have between 24 and 30 R 3+ cations, rarely up to 37. The two groups can be distinguished by accurate X-ray powder diffraction, ferrostilpnomelanes having d 001 less and a greater than have ferristilpnomelanes. The unit cell is triclinic, a = b∼21·8 Å, γ = 120°, d 001∼12·2 Å, P . Hexagonal groups or ‘islands’ of 24 silicon-oxygen tetrahedra co-ordinate to the octahedral sheet, the centres of the ‘islands’ are displaced by 5a/12, 8b/12 on either side of the octahedral sheet as a result of warping of this sheet to permit articulation with the smaller tetrahedral sheet. The 24-tetrahedra ‘islands’ are linked laterally by 6-member rings of inverted tetrahedra, which in turn link at their apices to like rings connecting the next sheet of ‘islands’. Thus a single tetrahedral layer is 4 tetrahedra thick and has symmetry 6/m. The 6-member rings of tetrahedra act as hinges permitting up to 0·5 Å extension or contraction of the tetrahedral sheet to accommodate variations in the octahedral sheet dimensions with varying R 2+/R 3+ ratio.