Synthesis of Fe-Al-Ti Based Intermetallics with the Use of Laser Engineered Net Shaping (LENS)
The Laser Engineered Net Shaping (LENS) technique was combined with direct synthesis to fabricate L21-ordered Fe-Al-Ti based intermetallic alloys. It was found that ternary Fe-Al-Ti alloys can be synthesized using the LENS technique from a feedstock composed of a pre-alloyed Fe-Al powder and elemental Ti powder. The obtained average compositions of the ternary alloys after the laser deposition and subsequent annealing were quite close to the nominal compositions, but the distributions of the elements in the annealed samples recorded over a large area were inhomogeneous. No traces of pure Ti were observed in the deposited alloys. Macroscopic cracking and porosity were observed in all investigated alloys. The amount of porosity in the samples was less than 1.2 vol. %. It seems that the porosity originates from the porous pre-alloyed Fe-Al powders. Single-phase (L21), two-phase (L21-C14) and multiphase (L21-A2-C14) Fe-Al-Ti intermetallic alloys were obtained from the direct laser synthesis and annealing process. The most prominent feature of the ternary Fe-Al-Ti intermetallics synthesized by the LENS method is their fine-grained structure. The grain size is in the range of 3–5 μm, indicating grain refinement effect through the highly rapid cooling of the LENS process. The Fe-Al-Ti alloys synthesized by LENS and annealed at 1000 °C in the single-phase B2 region were prone to an essential grain growth. In contrast, the alloys annealed at 1000 °C in the two-phase L21-C14 region exhibited almost constant grain size values after the high-temperature annealing.
The Fe-A1-Ti system
An extensive experimental investigation of the Fe-Al-Ti system by metallography, microprobe analysis, and XRD on quenched specimens and on diffusion couples is presented. Two isothermal sections at 800 and 1000 °C were established; they differ substantially from the existing (800 °C) or partly determined (1000 °C) diagrams. From these results, existence of the τ1 phase (Fe2AlTi) can be ruled out. Existence of the ternary compounds, τ2 (Al2FeTi) and τ3 (Al22Fe3Ti8), is confirmed. The composition limits of both phases were determined; they differ considerably from those given in earlier reports. The τ2 phase apparently exists in a cubic and a tetragonal polymorph, depending on composition. The cubic form exists at high titanium contents. At 1000 °C, the two polymorphs are separated by a miscibility gap. At compositions where the “X phase” (Al69Fe25Ti6) was previously reported, single-phase samples were obtained at both temperatures. From the present results, there is no evidence to assume that this is a new ternary phase rather than the ternary homogeneity range of the Al3Fe phase. In addition, extensions of the binary intermetallic phases into the ternary system were determined.
Fabrication of PLLA/C3S Composite Membrane for the Prevention of Bone Cement Leakage
Kyphoplasty is an important treatment for stabilizing spine fractures due to osteoporosis. However, leakage of polymethyl-methacrylate (PMMA) bone cement during this procedure into the spinal canal has been reported to cause many adverse effects. In this study, we prepared an implantable membrane to serve as a barrier that avoids PMMA cement leakage during kyphoplasty procedures through a hybrid composite made of poly-l-lactic acid (PLLA) and tricalcium silicate (C3S), with the addition of C3S into PLLA matrix, showing enhanced mechanical and anti-degradation properties while keeping good cytocompatibility when compared to PLLA alone and most importantly, when this material design was applied under standardized PMMA cement injection conditions, no posterior wall leakage was observed after the kyphoplasty procedure in pig lumbar vertebral bone models. Testing results assess its effectiveness for clinical practice.