CFD Simulation of a Dry Scroll Vacuum Pump Including Leakage Flows
One challenge for the numerical simulation of a dry scroll vacuum pump is the discretization of the chamber volume, which changes with time. In addition, the flow characteristics are very complex including the leakage flow caused by radial and axial gaps between the rotors and the housing. For engineers and designers it is imperative to understand the influence of such leakage flows on the efficiency of the dry scroll vacuum pump. This paper describes the workflow for Computational Fluid Dynamics (CFD) of a dry scroll vacuum pump and shows some preliminary results. The computational grids for the time dependent flow volume are generated by the grid generator TwinMesh. The meshing software generates and optimises all necessary grids for each time step prior to the actual simulation and calculates the mesh quality to assure high quality numerical results. Furthermore, the grid generation accurately considers axial gaps. The transient numerical simulations are performed by the commercial CFD software code ANSYS CFX, which is able to handle complex flow characteristics. The simulations consider compressibility, turbulence, and heat transfer effects using ideal gas properties for the fluid. The pressure ratio between inlet and outlet is varied as well as the gap size. The results are compared with analytical methods. This paper shows time dependent information such as pressure, velocity, and temperature for specific locations in the chamber volume and also integral values such as power, torque, and mass flow. Finally, cross-sectional views are presented for different positions and time steps.
A Comparison of Thermal Deformation of Scroll Profiles inside Oil-free Scroll Vacuum Pump and Compressor via CAE/CFD Analysis
Scroll machine is simply constructed by fixed and orbit scrolls, rotary shaft, and some mechanical components. It can impressively operate at low noise level with high reliability and high efficiency. Scroll machine achieves oil-free application through reasonable clearance control, cooling solution, and the tip seal application, and has been designed and applied as vacuum pump or compressor. In order to compactly design structure and optimize the gaps or clearances of a scroll machine, the issue of heat deformation must be considered. Deformation inside a scroll machine is not easy to be discovered, but is the necessary information for design of scroll profile. In this study, the internal flow fields of oil-free scroll vacuum pump and compressor are obtained by CFD analysis. Based on the results of flow fields, this study shows the basic performance of a scroll machine, including loading on structures, gas torque, volume flow rate, and the pulsation of outlet pressure. The fluid phenomena under sub-atmospheric and positive pressure are quite different. The difference would cause different heat transfer and heat deformation. Therefore, the fluid-thermal-solid coupling analysis is also carried out. The temperature distribution of scroll structures, the thermal deformation, and gap changes are also discussed in this study.
Application of Automatic Tracking Correlation Filtering in Motored Spindle Dynamic Balancing
According to the information characteristics of the dynamic imbalance signal and the definition of correlation function,the principles and algorithm of relevant filter with automatic tracking is given.In labview development system,based on the principles of relevant filter with automatic tracking,the graphics programming of extracting the dynamic imbalance signal is developed.With this programming,the vibration signal including different frequency harmonic signals and noise is processed by simulation and on-site experiment.The results show that: through relevant filter with automatic tracking,the dynamic imbalance signal under different rotating speed can be extracted accurately,and it can meet the requirement of motored spindle dynamic balancing measurement.