Wear monitoring of single-point dresser in dry dressing operation based on neural models
Faculty of Engineering Department of Electrical and Mechanical Engineering UNESP State University, Av. Luiz Edmundo Carrijo Coube, 14-01
A New Approach For Dressing Operation Monitoring Using Voltage Signals Via Impedance-Based Structural Health Monitoring
Among the methods used in structural health monitoring (SHM), the electromechanical impedance technique (EMI), which uses piezoelectric transducers of lead zirconate titanate (PZT), stands out for its low cost. This paper presents a new approach for monitoring of the dressing operation based on structural health monitoring from the digital processing of voltage signals based on the time-domain response of a PZT transducer by EMI method. Experimental tests of the dressing process were performed by using a single-point dresser equipped with a natural diamond. The voltage signals in the time-domain were collected in different damage levels using a measurements EMI System. By using damage metrics, it was possible to qualify different damage levels that the diamond suffered during the dressing operation, observing variations from the magnitude of the signals. The dressing operation is of utmost importance for the grinding process and the dresser wear negatively affects the result of the process, which owns high added value. In this way, this work contributes with a new monitoring tool which aims ensuring a consistent dressing operation.Keywords: Manufacturing process, automation, electromechanical impedance, dressing operation.
Optimal Frequency Range Selection for PZT Transducers in Impedance-Based SHM Systems
Piezoelectric transducers of PZT (lead zirconate titanate) have been widely used in structural health monitoring (SHM) systems based on the electromechanical (E/M) impedance technique. In this technique, damages in the structure are identified by measuring the electrical impedance of the transducer in an appropriate frequency range. Usually, the selection of the correct frequency range to detect and evaluate damage is obtained by trial and error methods. In this paper, it is proposed a formal procedure to determine the frequency ranges in which the PZT transducers are more sensitive for damage detection. Tests were carried out on specimens with different sizes and there was a good match between the theoretical and practical results.