Automated design of sheet metal punches for bending multiple parts in a single setup
Sheet metal bending is a process in which bends are formed using a combination of a punch and a die. A very large number of mechanical products such as furniture panels, shelves, cabinets, housing for electro-mechanical devices, etc. are created by using the sheet metal bending process. Bending tools need to satisfy the following two criteria: (1) tools should be able to withstand bending forces, and (2) tool shapes should be such that there is no tool-part interference. In this paper, we describe a methodology for automatically designing shapes of bending punches for bending multiple parts in a single setup. We create parametric geometric models of punches. These parametric models describe the family of possible punch shapes. Using the part geometry and parametric punch shape models, we automatically generated constraints on tool parameters that eliminate the possibility of part-tool interference. We use mixed-integer techniques to identify parameters of punch shapes that result in the maximum punch strength. Finally, we perform strength analysis of the designed punch shape using "nite element analysis methods, to verify that the designed punch shape is capable of withstanding the bending forces. 2001 Elsevier Science Ltd. All rights reserved.
Constraint-based process planning in sheet metal bending
Abstract The majority of research dealing with computer-aided process planning of sheet metal bending approaches this problem as heuristic search. Since relevant engineering knowledge mostly consists of declarations that prohibit collisions and just a handful of generative rules, there are no useful means to drive these heuristics. In order to find a new way, we have made experiments with a constraint-based approach: using predefined constraint types and geometric constraint satisfaction, complex bending problems have been solved. By returning not just a single solution but a Pareto-optimal set of solutions (i.e., operation sequences, with appropriate part orientations and tools assigned) we have left the engineers freedom to apply further, not yet modeled parts of their domain knowledge.
Interpretation of CAD models through neutral geometric knowledge
A generalized approach to fast interpretation of objects and their features has so far eluded researchers. In manufacturing, this interpretation can be approached from the vision point of view or from the CAD data perspective. Presently, CAD systems are widely used in several aspects of manufacturing production. It is therefore more efficient to use CAD data for object reasoning in manufacturing, especially when systems will eventually be data driven. Components can be modelled on a CAD system using various modelling techniques and the representation of their geometric information is still CAD system dependent. However, the advent of the Initial Graphics Exchange Specification (IGES) now makes it possible to represent CAD data in a neutral and standard manner. This paper describes a scheme for recognizing and representing features for CAD data extracted using the IGES interface. The concepts developed are based on graph-based feature representation, where features are represented by a set of faces as well as their topological adjacency. Strategies for classifying features and methods of decomposing a complicated feature into several simpler features for recognition purposes are discussed.