An Investigation of Applicability of Transporting Water Mist for Cooling Turbine Vanes
This paper presents a numerical study to investigate the feasibility of transporting mist through the internal cooling channel in high-pressure turbine vanes for film cooling over the vane’s surface. The idea of using mist film cooling to enhance conventional air cooling has been proven to be a feasible technique in the laboratory conditions and by computational simulations. However, there is a challenge to this technique to prove that the water mist can survive in the very hot environment inside the gas turbine casings and internal air passages and be delivered to the film injection holes. Both a zero-dimensional mist evaporation analytical model and 3-D computational fluid dynamic (CFD) scheme are employed for analysis. In the CFD simulation, the Lagrangian /Eulerian method is used along with the discrete phase model (DPM) to track the evaporation process of water droplets. The high-pressure water mist is injected into the stream of cooling air extracted from the compressor through the outer gas turbine casing near the vane before it reaches the vane internal cooling cavity. Using the mist equivalent of 10% of the cooling air mass flow rate, the results show that, when the liquid droplets are atomized to 30 μm in diameter initially, the droplets can survive inside the internal cooling passages and be delivered to the film cooling injection hole location with droplets of 20 μm in diameter; and alternatively, an initially 20 μm droplet can be delivered at 12μm in diameter, which is sufficiently large for completing the required external film cooling task.Copyright © 2012 by ASME
Conjugate heat transfer simulation of turbine blade high efficiency cooling method with mist injection
The idea of utilizing a finely dispersed water-in-air mixture has been proven to be a feasible technique to produce very high cooling rates. The accuracy of numerical simulation program for conjugate heat transfer methodology is verified with the Mark II transonic high pressure turbine stator which is cooled by internal convection through radial round pipes, and different turbulence models and transition models are employed to analyze the influence on results. On the basis of it, the mist cooling is simulated under typical gas turbine operating conditions for internal convective cooling to discuss the improvement of cooling performance. Though the results indicate that mist cooling can decrease the temperature of boundary layer without impact on the temperature of the mainstream and the thickness of boundary layer, the cooling capacity is limited by inadequate evaporation of mist. Considering the distribution of thermal stress and mist evaporation, a compound cooling blade of film cooling with trailing edge ejection is acquired which is modified from the blade of Mark II internal convective cooling; the effects of various parameters including mist concentration and mist diameter on the improvement of cooling performance are investigated, meanwhile the impact of curvature on cooling efficiency and mist trajectory is analyzed finally.
A Numerical Study of Flow and Heat Transfer in Rotating Rectangular Channels (AR=4) With 45 deg Rib Turbulators by Reynolds Stress Turbulence Model
Computations were performed to study three-dimensional turbulent flow and heat transfer in stationary and rotating 45 deg ribbed rectangular channels for which experimental heat transfer data were available. The channel aspect ratio (AR) is 4:1, the rib height-to-hydraulic diameter ratio (e/D h ) is 0.078 and the rib-pitch-to-height ratio (P/e) is 10. The rotation number and inlet coolant-to-wall density ratios, Δρ/ρ, were varied from 0.0 to 028 and from 0.122 to 0.40, respectively, while the Reynolds number was fixed at 10,000. Also, two channel orientations (β=90 deg and 135 deg from the rotation direction) were investigated with focus on the high rotation and high density ratios effects on the heat transfer characteristics of the 135 deg orientation