SURFACE QUALITY OF THE EDM PROCESSED MATERIALS
The article presents the importance of the EDM technology in the industry of machine building. It is mostly used in the machining of stamps and special processes in which the conventional technologies are inefficiently. It's known that only condition of machining with this method is that the material should be electro conductive. The main parameters that are followed during the process are the precision and the roughness of the surface. The collective tried to emphasise the importance variation of the roughness concerning some machining parameters. Some of the measurements were conducted at ETH Zurich using an electronic microscope.
Theoretical models of the electrical discharge machining process. III. The variable mass, cylindrical plasma model
A variable mass, cylindrical plasma model (VMCPM) is developed for sparks created by electrical discharge in a liquid media. The model consist of three differential equations—one each from fluid dynamics, an energy balance, and the radiation equation—combined with a plasma equation of state. A thermophysical property subroutine allows realistic estimation of plasma enthalpy, mass density, and particle fractions by inclusion of the heats of dissociation and ionization for a plasma created from deionized water. Problems with the zero‐time boundary conditions are overcome by an electron balance procedure. Numerical solution of the model provides plasma radius, temperature, pressure, and mass as a function of pulse time for fixed current, electrode gap, and power fraction remaining in the plasma. Moderately high temperatures (≳5000 K) and pressures (≳4 bar) persist in the sparks even after long pulse times (to ∼500 μs). Quantitative proof that superheating is the dominant mechanism for electrical discharge ma...
A New Vacuum Pressure Infiltration CFRP Method and Preparation Experimental Study of Composite
In order to prepare a carbon-fiber-reinforced polymer composite (CFRP) with ideal microstructure and properties, a new vacuum pressure infiltration CFRP method is proposed based on an analysis of existing CFRP preparation process methods. Research on composite material preparation systems was carried out by using this new method principle. The system mainly includes a fiber pre-forming module, a vacuum heating infiltration module, a hot-press curing molding module, and a data acquisition control module. Under the conditions of natural curing at 0 MPa + 6 h + 25 °C, vacuum heating curing at –0.05 MPa + 30 min + 80 °C, and hot-press curing at 0.7 MPa + 5 min + 50 °C, a two-dimensional (2D) CFRP with excellent microstructure and properties was successfully prepared. Observing the microstructure of the prepared composite material, it can be found that the inside of the composite material was sufficiently and uniformly infiltrated, and common preparation defects such as holes and delamination were effectively controlled. Through the performance test, the bending strength of the material reached 790 MPa.