A case study: Monitoring heat exchanger based on vibration sensors and nondestructive testing technique
Flow-induced tube vibration could cause serious damage on large-scale circulating-water heat exchanger in factories, e.g., atomic reactors, nuclear power plants, petroleum and chemical industry. Therefore, efficient inspection technology is very important for heat exchanger's blockage and leakage. The existing detection technologies, like temperature test and pressure test, are very easily affected by extraneous factors, e.g., temperature and pressure, while the nondestructive testing technology based on vibration sensors is free from above limits. In this paper, we use vibration sensors to detect blockage and leakage of the circulating-water heat exchanger. According to the experimental results, it is found that when detecting heat exchanger's blockage and leakage with vibration sensors, environmental vibration from the working machines has influence upon the result, while pump vibration and vibration produced by liquid flowing through regulating-valve make little difference. Nevertheless, fault diagnosis of large-scale circulating-water heat exchanger, which uses nondestructive testing technology based on vibration sensors, needs to be further improved.
Using Wireless Vibration Sensors to Study the Impact of Fouling on Fluid-Conveying Pipelines
This paper analyzes the vibration signals on the surface of the fluid-conveying pipelines so as to monitor the state of pipelines, and study the impact of fouling on these pipelines. Wireless acceleration sensors are deployed on pipelines’ surfaces to detect the vibration signals under different states. According to the real data from the test experiments, a model is implemented in ANSYS. On this basis, extensive simulation is conducted. The simulation results compare with real test data to verify the efficiency of the model.
Metallurgical Process Engineering
The "material of choice" - steel.- Uprising of China's steel industry.- Process manufacturing industry and process engineering.- Engineering science in steel manufacturing process.- Analysis and integration of metallurgical manufacturing process.- Multi-dimensional mass flow control for metallurgical manufacturing process.- Time factors in steel manufacturing process.-Operating dynamics in the production process of steel plant.- Structure and mode of steel plant.- Steel plant and environment.