High productivity in-line screen printing system for crystalline solar cell manufacturing
To develop a high performance in-line screen-printing system, the NPC Group defined an appropriate benchmark for characterizing the industrial efficiency of the operation and carried out a full analysis of the factors affecting this benchmark. A screen-printing system design based on careful cost analysis can produce a machine with a high effective throughput and low cell breakage. As a result, NPC is now offering advanced in-line, high precision systems to the photovoltaic industry. Future design changes results in machine speeds of 1,600 wafers per hour at a breakage below 0.5% for the three prints typical of the current cell manufacturing process.
Hot melt ink technology for crystalline silicon solar cells
This paper presents a new thick film system for forming front and rear contacts on crystalline solar cells; the aim is to improve manufacturing throughput, reduce wafer breakage and improve cell efficiency. The Hot Melt ink technology presented differs from conventional thick film because unlike thick film ink that is a liquid at room temperature, the Hot Melt ink is a solid. The solid ink is processed using a resistively heated screen to melt the ink which then allows conventional screening. Once the ink is transferred to the wafer, maintained at approximately 25/spl deg/C, it instantly resolidifies, traditional drying processes are therefore unnecessary. By eliminating the drying processes, throughput and yield is increased due to reduced substrate handling. The resolidification property of the hot melt ink may be used to reduce line spreading of the front side contact and reduce shadow losses.
EFFECT OF SAMPLE PREPARATION ON WATER TREE RESISTANCE OF XLPE/SEBS BLENDS
The effects of an aromatic polymer, such as poly[styrene-b-(ethylene-co-butylene)b-styrene] (SEBS), and its preparation processes on water tree resistance, morphology, crystallinity, dielectric constant and dielectric loss tangent of crosslinked polyethylene (XLPE)/SEBS and XLPE/SEBS/ethylene vinyl acetate (EVA) blends were investigated. The XLPE/SEBS samples were characterized by means of differential scanning calorimetry, scanning electron microscopy, dielectric spectral analysis and the accelerated water treeing experiment. The results clearly showed that although SEBS was partially compatible with LDPE and it was dispersed evenly in XLPE matrix, the blends demonstrated excellent dielectric performances, such as dielectric constant and dissipation factor. The crystallinity of XLPE/SEBS blends was decreased with increase in SEBS content and it was further decreased with the addition of EVA. SEBS could effectively improve the water-tree resistance of XLPE and both SEBS and EVA were found to improve the water tree resistance of XLPE synergistically as expected. The differences in sample preparation processes could change the phase morphology and dielectric performance of the blends, and could also influence the dispersion of SEBS in XLPE matrix as well as the crystallinity of the blends. Different preparation processes led to different water tree resistance behaviours of the samples. The improvement of SEBS dispersion in XLPE matrix helped to improve the water tree resistance of XLPE.