th Middle East Nondestructive Testing Conference , 7-10 October 2012 , Kingdom of Bahrain Phased Array Ultrasonic Testing of Welded Joints in Plastic ( PE ) Pipes
A reliable Non-Destructive Testing approach is required for the inspection of polyethylene (PE) butt fusion joints in various material grades and pipe sizes. The nature of butt fusion joints is that the fusion zone is relatively small and the inspection solutions are often restricted by the existence of an external weld bead. This weld bead restricts the probe placement and the probe needs to be positioned in a non-optimal position for the weld inspection. The PE material grades have low velocity and high frequency dependent attenuation, which will complicate the inspection of thicker pipes. In this paper, phased array ultrasonic techniques are presented and their capabilities are evaluated. The techniques utilise customised water wedges to be able to generate forward angle beams to cover the weld within the PE pipe. Techniques have been developed for pipes with outer diameters between 220-710mm and thicknesses between 14-45mm. Probe and wedge parameters have been optimised for this range of pipes. The capability of detecting circular defects with diameters between 1.5-8mm on pipes with an outer diameter between 220-710mm using a phased array ultrasonic inspection solution, and the challenges overcome when working with this type of material, are presented.
Technical Letter Report - Preliminary Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion
The U.S. Nuclear Regulatory Commission (NRC) has a multi-year program at the Pacific Northwest National Laboratory (PNNL) to provide engineering studies and assessments of issues related to the use of nondestructive evaluation (NDE) methods for the reliable inspection of nuclear power plant components. As part of this program, there is a subtask 2D that was set up to address an assessment of issues related to the NDE of high density polyethylene (HDPE) butt fusion joints. This work is being driven by the nuclear industry wanting to employ HDPE materials in nuclear power plant systems. This being a new material for use in nuclear applications, there are a number of issues related to its use and potential problems that may evolve. The industry is pursuing ASME Code Case N-755 entitled “Use of Polyethylene (PE) Plastic Pipe for Section III, Division 1, Construction and Section XI Repair/Replacement Activities” that contains the requirements for nuclear power plant applications of HDPE. This Code Case requires that inspections be performed after the fusion joint is made by visually examining the bead that is formed and conducting a pressure test of the joint. These tests are only effective in general if gross through-wall flaws exist inmore » the fusion joint. The NRC wants to know whether a volumetric inspection can be conducted on the fusion joint that will reliably detect lack-of-fusion conditions that may be produced during joint fusing. The NRC has requested that the work that PNNL is conducting be provided to assist them in resolving this inspection issue of whether effective volumetric NDE can be conducted to detect lack of fusion (LOF) in the butt HDPE joints. PNNL had 24 HDPE pipe specimens manufactured of 3408 material to contain LOF conditions that could be used to assess the effectiveness of NDE in detecting the LOF. Basic ultrasonic material properties were measured and used to guide the use of phased arrays and time-of-flight diffraction (TOFD) work that was conducted. Millimeter (mm) waves were also used to inspect these assemblies. Fluor and NDE Innovations, Inc. conducted TOFD inspections using their commercially available equipment on all 24 specimens. These NDE inspection results were reviewed and several of the specimens were selected for destructive evaluation using a microtome to slice small blocks of blank and fusion joint material. This interim report provides a status/summary of the work that has been conducted to date. In the areas selected for destructive testing where there were strong acoustic responses, LOF was verified. In areas where there were no NDE responses, no LOF was found. It needs to be noted that only a small amount of material has been destructively characterized at this point and further work is planned to determine if these trends hold up. Some of the material from three of the assemblies was sent off for mechanical testing but the results were not available to be included in this status report. The initial work shows that at least some of the LOF is providing NDE responses that have been verified through destructive testing. Thus, there is promise that a volumetric examination can be conducted on HDPE butt fusion joints. The future work will lead to quantifying what various NDE methods can detect, what they miss, and what they incorrectly characterize as defective.« less
Diversity of Electrospinning Approach for Vascular Implants: Multilayered Tubular Scaffolds
Abstract The biomimetics of biological structures found in nature remains one of the most promising approaches to engineer functional tissues from natural or synthetic biocompatible materials for the replacement of damaged or injured parts of the human body. Recently, medical therapeutic regimes have advanced into a new era, overcoming the known mechanical and biological variances that occur when using autologous or synthetic grafts. Basically, the core concept of tissue biofabrication, commonly referred to as tissue engineering, is to find out the favorable cellular microenvironments to grow a living tissue prior to clinical uses. In fact, the ability of stem cells to regenerate is controlled via signaling pathways (growth factors) and supporting materials (scaffolds) that guide the cellular activities. After the first successful experiments to fabricate polymer fibers from their solutions, Cooley proposed the use of an electric field a century ago (Cooley (US 692:631, 1902 ). The electrospinning technique has been continually developed as a fruitful polymer processing technique to draw ultrafine nonwoven fibers. Electrospun polymer fibers have been used for a wide range of technical and biotechnical applications such as filtration, organic solar cells, tissue engineering, and drug releasing implants. In this regard, this review begins with an overview about the various spinning approaches for the fabrication of polymer fibers as well as the basic principles of electrospinning process. In addition, this review will highlight vascular bypass surgery and, in particular, the needs for vascular tissue engineering. Finally, the review includes some of the latest attempts to improve the mechanical and biological properties of electrospun polymeric fibers and summarizes the challenges and prospects for the future. Lay Summary However, vascular defects are treated successfully via bypass surgical bypass grafting using autologous or synthetic vessels. The small-diameter vessels (less than 6) are often associated with high failure rate. This review reports some of the recent features that should be highlighted to fabricate an ideal graft for small-diameter vascular grafts. The review introduces multilayered conduits as an alternative approach to overcome the known mechanical and biological mismatches of single layered vascular grafts of electrospun polymers.