World Congress Fundamental and Applied Metrology September 6 − 11 , 2009 , Lisbon , Portugal ADVANCED CALIBRATION METHOD FOR PITCH ARTIFACT
Abstract − The pitch measuring accuracy for gear measuring instruments (GMIs) is evaluated by measuring a calibrated artifact. We proposed a novel artifact which called multiball artifact (MBA). The MBA is composed of the pitch balls assumed to gear teeth and the reference axis assumed to a center axis of gear. The MBA can be calibrated more accurate than a conventional pitch artifact. When the MBA is calibrated, it is important to eliminate an error of measuring instrument; therefore we calibrate the MBA adapting the multiple-orientation technique. In the multipleorientation technique, the MBA is set up in difference orientations around the reference axis and the measurement error is eliminates by averaging the measurement value for all orientations. There are, however, Fourier components of the measurement error that can not be eliminated depending on the total number of orientations. In this paper, we propose the advanced calibration method; the error separation method for the multiple-orientation technique is improved and the total number of orientations can be reduced. The superiority of the proposed method is clarified from the calibration results using the MBA.
Development and validation of a new reference cylindrical gear for pitch measurement
Abstract A new type of master gear, the Gauge Block Gear (GBG), was developed for the performance verification of coordinate measuring machines (CMMs), for the specific task of pitch and chordal tooth thickness measurement. Its main characteristic is the replacement of the teeth with gauge blocks to achieve direct traceability of the chordal tooth thickness. Mathematical models for the geometrical definition of cylindrical gears with involute toothing, data evaluation, and assessment of the task-related uncertainty, were formulated, and measuring strategies for CMMs were designed and implemented. The GBG was calibrated using the swing round method, and measurement uncertainties on chordal tooth thickness and total pitch deviation Fp were determined to be 0.9 μm and 1.4 μm, respectively. Assembly stability and flexibility of the artefact were verified with measurements performed on a CMM provided with general purpose software, one with dedicated gear measuring software, a form tester, and a conventional gear measuring center. Results confirm the correctness of the mathematical models developed to analyze CMM results as well as their compatibility with existing approaches. The Gauge Block Gear provides, therefore, for direct traceability of the chordal tooth thickness and allows the definition of the task-specific uncertainty of pitch and tooth thickness measurements of cylindrical gears as basis for the assessment of the metrological capability of measuring machines.
Ground Fault Protection for Electric Utility Generating Station Medium Voltage Auxiliary Power Systems
Most generating station designs have medium voltage auxiliary power systems with low resistance grounded neutrals.1 In order to provide even higher reliability, the auxiliary power distribution system configurations supply increasingly redundant process equipment.