Effect of cutting speed on surface quality by bandsawing
The surface profile behavior of workpieces sawn has been investigated. Six species were sawn under the condition of four different kinds of cutting speed by the band saw. The real surface profile of a sawn workpiece is composed of two sections, which are the additivity of the waviness of filtered wave and roughness curve. The roughness of center line average as well as amplitude decrease with the increasing of cutting speed for different kinds of species used in the experiment.
Description of roughness profiles by separating the random and periodic components
Abstract The probability that it is not possible to obtain a significant description of roughness profiles composed of random and periodic components by using statistical methods is discussed. It is shown that the random and periodic components can be separated by using the frequency spectrum and the autocorrelation function of the profile. The physical significance of the separate components is discussed and it is shown that it is possible to describe a long crested surface by a single profile using these components The method of separating the random and periodic components allows a parametrical description of the roughness profile to be given. It is then possible to use these parameters to calculate a synthetic signal sign with the same basic properties as the measured profile.
Properties of a monopivot centrifugal blood pump manufactured by 3D printing
An impeller the same geometry as the impeller of a commercial monopivot cardiopulmonary bypass pump was manufactured using 3D printing. The 3D-printed impeller was integrated into the pump casing of the commercially available pump to form a 3D-printed pump model. The surface roughness of the impeller, the hydraulic performance, the axial displacement of the rotating impeller, and the hemolytic properties of the 3D-printed model were measured and compared with those of the commercially available model. Although the surface roughness of the 3D-printed model was significantly larger than that of the commercially available model, the hydraulic performance of the two models almost coincided. The hemolysis level of the 3D-printed model roughly coincided with that of the commercially available model under low-pressure head conditions, but increased greatly under high-pressure head conditions, as a result of the narrow gap between the rotating impeller and the pump casing. The gap became narrow under high-pressure head conditions, because the axial thrust applied to the impeller increased with increasing impeller rotational speed. Moreover, the axial displacement of the rotating impeller was twice that of the commercially available model, confirming that the elastic deformation of the 3D-printed impeller was larger than that of the commercially available impeller. These results suggest that trial models manufactured by 3D printing can reproduce the hydraulic performance of the commercial product. However, both the surface roughness and the deformation of the trial models must be considered to precisely evaluate the hemolytic properties of the model.