Method for effectively maintaining the thickness of mouthguards fabricated using EVA sheets and a circle tray: influence of grooved sheet and heating conditions.
The shapes of ethylene vinyl acetate (EVA) sheets are mainly square or round. The aim of this study was to elucidate a fabrication method that effectively maintains the thickness of the round sheet. Mouthguards were fabricated using EVA sheets (diameter 125 mm, thickness 4.0 mm) and a vacuum-forming machine. The sheet was pinched at the top and bottom and stabilized by the circle tray. Two heating conditions were compared: (i) the sheet was molded when it sagged 10 mm below the level of the sheet frame at the top of the post under normal conditions (N); and (ii) the sheet frame was lowered to and heated at 50 mm from the level of ordinary use and molded when it sagged 10 mm from the sheet frame (L). Two EVA sheet shapes were compared: an ordinary sheet (O) and a sheet with a horizontal v-shaped groove 30 mm from the anterior end (G). The height of the working model was 20 mm at the incisor point and 15 mm at the first molar. The sheet temperatures of the heating and non-heated surface were measured by the radiation thermometer. Post-molding thickness was determined for the incisal and molar portion. Differences in the thickness were analyzed using two-way anova. The temperature difference among points was smaller under condition L than under condition N. Thickness after formation was higher in condition L than in condition N, and was higher in condition G than in condition O. At the labial surface and the cusp, L-G was thickest. With the present techniques, uneven softening during heating can be improved by lowering the sheet frame and consequently reducing the reduction in the thickness of the sheet. Additionally, the thickness reduction is reduced by creating a horizontal groove on the sheet, establishing the clinical efficacy of this method.
Effective thermoforming method for maintaining mouthguard thickness with a circular sheet using a circular frame.
BACKGROUND/AIM
Mouthguard thickness is important to prevent oral and facial trauma during sports. The aim of this study was to establish an effective thermoforming method for maintaining mouthguard thickness with a circular sheet using a circular frame.


MATERIALS AND METHODS
Mouthguards were thermoformed using 4.0-mm-thick ethylene vinyl acetate sheets and a vacuum forming machine. Each sheet was pinched at the top and bottom and stabilized by a circular frame. Two heating conditions were compared: (1) condition N, where the sheet was formed when it sagged 10 mm below the level of the sheet frame at the top of the post, and (2) condition L, where the sheet frame was lowered 50 mm below the ordinary level and heated, and the sheet was formed when it sagged 10 mm. In each heating method, two forming conditions were compared: (1) when the sheet softened, the sheet frame was lowered and formed (condition C; N-C, L-C), and (2) after the sheet frame was lowered, the model was moved forward 20 mm and then formed (condition MP; N-MP, L-MP). Six mouthguards were fabricated for each condition. Thickness differences due to heating conditions and forming conditions were analyzed by the two-way ANOVA and Bonferroni's multiple comparison test.


RESULTS
At the incisal edge and at the labial and buccal surfaces, significant differences were observed among all conditions, and the thicknesses were in the order N-C < L-C < N-MP <L-MP. At the cusp, significant differences were not observed depending on the heating conditions.


CONCLUSIONS
The thermoforming method with a circular sheet using a circular frame did not maintain a sufficient thickness only by the method of moving the model position just before formation. However, the results suggest that a single-layer mouthguard with a labial thickness of 3 mm or more could be fabricated by applying the method of lowering the sheet frame and heating the sheet.
A model for predicting heat transfer through gypsum‐board/wood‐stud walls exposed to fire
To facilitate the development of cost-effective and flexible design options there is a need to develop models to predict the fire resistance of wood-frame building assemblies. Such assemblies often derive much of their fire resistance from a protective membrane composed of gypsum board. A simple two-dimensional computer model is presented to predict heat transfer through gypsum-board/wood-stud walls exposed to fire. Input data for the thermophysical properties of gypsum board were measured exploying standard bench-scale tests. Input data for wood were selected from the literature. Small-and full-scale fire resistance tests were conducted on gypsum-board/wood-stud wall assemblies to provide data for the validation of the model. The model is shown to predict heat transfer through these walls rather well.