Quantifying secondary reactions in VRLA batteries. What purity standards and other factors are necessary to prevent negative plate discharge?
In a VRLA cell with a fully developed oxygen cycle, the negative plates will suffer discharge during float service if their self-discharge rate is too high to be balanced by the corrosion rate of the positive grids. Positive grids have been developed with very low corrosion rates. However, there is little quantitative data available on negative plate self-discharge rates that are required to balance such low corrosion rates. This paper presents values measured from several different battery brands, American and European. The data shows clearly that some production batteries have high negative self-discharge rates that account for the observed tendency for self-discharge in service. Surprisingly, the data also shows that other brands have achieved extremely low self-discharge rates-low enough to be compatible with the best positive grids that the authors have tested. These results are very encouraging for VRLA technology and confirm that the principle can be realized. The focus now shifts to the practical issues: finding the source of the impurities that increase hydrogen evolution and weighing the cost and practicality of reducing them.
A virtual reference electrode for field analysis and optimisation of VRLA battery float charge
This paper investigates the problems and deficiencies with present valve regulated lead acid (VRLA) battery float charge techniques. The requirements and goals of float charges are identified, and a mechanism for assessing the achievement of these goals is provided. An electrical equivalent model of a VRLA cell's float charge operational region is developed. This model replicates both the steady state and transient responses of a float charging VRLA cell. Based on the response of each electrode within a cell to an applied stimulus, a simple test and analysis procedure is developed. This procedure extracts reference-electrode-like polarisation information from any conventional 2V VRLA cell in float service. This test procedure is applied to the terminals of a standard cell, and does not require any physical modification to the cell.
A New Vacuum Pressure Infiltration CFRP Method and Preparation Experimental Study of Composite
In order to prepare a carbon-fiber-reinforced polymer composite (CFRP) with ideal microstructure and properties, a new vacuum pressure infiltration CFRP method is proposed based on an analysis of existing CFRP preparation process methods. Research on composite material preparation systems was carried out by using this new method principle. The system mainly includes a fiber pre-forming module, a vacuum heating infiltration module, a hot-press curing molding module, and a data acquisition control module. Under the conditions of natural curing at 0 MPa + 6 h + 25 °C, vacuum heating curing at –0.05 MPa + 30 min + 80 °C, and hot-press curing at 0.7 MPa + 5 min + 50 °C, a two-dimensional (2D) CFRP with excellent microstructure and properties was successfully prepared. Observing the microstructure of the prepared composite material, it can be found that the inside of the composite material was sufficiently and uniformly infiltrated, and common preparation defects such as holes and delamination were effectively controlled. Through the performance test, the bending strength of the material reached 790 MPa.