Effect of heterogeneously distributed pre-existing dispersoids on the recrystallization behavior of a cold-rolled Al-Mn-Fe-Si alloy
It is well known that strong concurrent precipitation, mainly located along grain/subgrain boundaries, results in a coarse and elongated grain structure, and unusual sharp P {011} and/or M {113} texture components during annealing of supersaturated AA3xxx-series alloys. In this study, a supersaturated as-cast Al–Mn–Fe–Si alloy was annealed at three temperature–time paths after cold rolling and their effects on the softening behavior have been analyzed and compared in terms of final grain structure and texture. In particular, material conditions with dispersoids located along grain/sub-grain boundaries were produced prior to annealing. The effects of pre-existing dispersoids as well as dispersoids formed during annealing (concurrent precipitation), both of which are heterogeneously distributed along grain/sub-grain boundaries, on the recrystallization behavior of the deformed material were investigated and compared. The results clearly show that, due to their larger sizes, these pre-existing dispersoids do not significantly increase the strength of the P/M texture components as compared to the dispersoids formed during annealing, even though the former can still affect the grain structure. It can be concluded that sharp P/M textures develop when recrystallization takes place at low temperature where nucleation of other orientations, whether from particle stimulated nucleation (PSN) or other nucleation mechanisms are suppressed by concurrent precipitation.
Recrystallisation behaviour of supersaturated Al–Mn alloys Part 2 – Al–0.3 wt-%Mn
Abstract The deformation microstructures and local textures in a high purity Al–0.3 wt–%Mn alloy with two different initial grain sizes, have been investigated after cold rolling and annealing, using high resolution electron backscattered diffraction. It was found that in contrast to a recently investigated Al–1.3 wt–%Mn alloy, recrystallisation preceded precipitation, and that the deformation and recrystallisation were generally similar to other single phase aluminium alloys. In the large grained material, it was found that the evolution of the deformation microstructure was strongly dependent on the grain orientation, and that this in turn strongly affected the grain size, texture, and heterogeneity of the material on recrystallisation. In contrast, the finer grained material developed more homogeneous microstructures, and the deformation and annealing textures were typical of those reported for dilute aluminium alloys.
Joint strength of aluminum ultrasonic soldered under liquidus temperature of Sn–Zn hypereutectic solder
Abstract In order to obtain high-strength aluminum joints, ultrasonic soldering of 1070 aluminum was conducted under liquidus temperature of Sn–Zn hypereutectic solder. A device for ultrasonic soldering was assembled, which propagated ultrasonic vibrations in a direction perpendicular to joining surfaces. This device joined 1070-Al using quasi-melting Sn–Zn hypereutectic solder without using any artificial spacers. The strength of the solder joints was evaluated by tensile tests. The optimum joining conditions were determined, and the effects of solder compositions and soldering temperature on the joint strength and the solder layer thickness were examined. In this ultrasonic soldering process, the highest tensile strength was obtained for the solder joints fabricated at 220 °C for the Sn–23Zn and Sn–40Zn solder compositions. The joint strength was equivalent to that of 1070-Al heat treated at 220 °C. The sound joints were obtained at 300 °C using Sn–82Zn solder, the liquid phase volume fraction of which was theoretically only 0.24. The present work also revealed that the thickness of retained solder layer in the joint after ultrasonic soldering could be estimated. Accordingly, ultrasonic soldering under the liquidus temperature of Sn–Zn hypereutectic solder could be a spacer-free soldering method to obtain high-strength aluminum joints.