Numerical Simulation and Experiment on Magnetic Flux Leakage Inspection of Cracks in Steels
The magnetic flux leakage inspection method is widely use d in the detection of pipelines, storage tanks and other steel materials. Especially in c orrosion pits detection, it has become a matured technology. As cracks may exist in the steels which may lead to big hazards, its detection becomes very important. Meanwhile, the cracks evaluation by MFL inspection can be determined by many parameters, it has much difficulty t o implement due to its weaker signals compared with pits. In this research, the finit e element model for cracks’ MFL is established and corresponding method are carried out. Furthe rmore, parameters such as depth, width, angle of cracks and scanning direction are analyzed. Also, the experiments are done which show great reliability comparing with numerical s imulations. The results show that the cracks can not be detected when the scanning direction para llels with it. So the cross-scanning method is recommended for MFL inspection on cracks.
Modelling and experimental investigation of ferromagnetic material for angular defect detection
Ferromagnetic materials were widely used in various applications, on which crack is one of the most common defects caused by stress and environment factors, especially angular defects. In this paper, angular defects were modelled in the finite element simulation software COMSOL. Based on pulsed magnetic flux leakage testing, the distribution of magnetic flux leakage signal of defects were simulated. Compared with rectangular defects, some features were extracted to recognize the oblique crack. Then the experiments validated the correctness of simulation.
Traceability strategy for gear-pitch-measuring instruments: development and calibration of a multiball artifact
There is a strong demand to ensure the traceability of gear-measuring instruments (GMIs). We propose a multiball artifact (MBA) for the evaluation of pitch-measuring accuracy. The aim of the MBA is to transfer the minimum uncertainty from a calibrated value at the National Metrology Institute of Japan (NMIJ) to a measured value of GMIs at a shop floor. The MBA is composed of equally spaced high-accuracy balls around an axis. The pitch-measuring accuracy of GMIs is evaluated by measuring the angular pitch deviation of the balls instead of the angular pitch deviation of a gear. We calibrated the angular pitch deviation using a coordinate measuring instrument (CMM) at the NMIJ and adapting a multiple-orientation technique. We proposed a calibration strategy of the angular pitch deviation. The calibration value of the pitch deviation for the MBA at the NMIJ was obtained with a measurement uncertainty (U95) of 0.2 µm. We evaluated the pitch-measuring accuracy of a GMI using the calibrated MBA. Each value of U95 for the cumulative and single pitch deviations for the left and right flanks was less than or equal to 0.5 µm. The small uncertainty was transferred from the NMIJ to the GMI.