Beneficiation of Low-Grade Phosphate Deposits by a Combination of Calcination and Shaking Tables: Southwest Iran
Three quarters of the world’s phosphate deposits are of sedimentary origin and 75%–80% of those include carbonate gangue. In this study, carbonate sedimentary phosphate deposits of the Lar Mountains of southwest Iran are studied. These deposits consist mainly of calcite, fluorapatite, quartz, kaolinite and illite, with an average P2O5 grade of 9%–10% (low-grade). Various pre-processing and processing methods have been developed for concentrating low-grade phosphate up to marketable grade and this study aims to select the optimal method to produce an economically viable grade of phosphate concentrate from low-grade ore. Different concentration methods, including calcination and gravity separation, were applied on samples at both a laboratory and semi-industrial scale (pilot scale). Using an integrated method of calcination (performed in a rotary kiln) and shaking table for concentrating the low-grade phosphate ore, the results show promise at producing grades of 30.77% P2O5 with 60.7%–63.2% recovery.
Beneficiation of a Sedimentary Phosphate Ore by a Combination of Spiral Gravity and Direct-Reverse Flotation
In China, direct-reverse flotation is proved to be applicable to most phosphate ores. However, because the ratio of froth product is generally high, current direct-reverse technology faces challenges in terms of high reagent consumptions and cost. A new gravity and flotation combined process has been developed for the recovery of collophanite from sedimentary phosphate ore from the beneficiation plant of Hubei, China. In this process, 53% of the collophanite was firstly recovered by gravity separation, reducing the mass flow to direct flotation. The gravity tailing was the feed for the direct flotation. The flotation concentrate, mixed with gravity concentrate, was then subjected to reverse flotation. A final concentrate with a grade of 30.41% P2O5 at a recovery of 91.5% was produced from the feed analyzing 21.55% P2O5. Compared to the conventional direct-reverse flotation 86.1% recovery at 31.69% P2O5, it was found that pre-recovery of collophanite by spiral separation could significantly reduce the flotation reagent consumption and lead to improved overall collophanite recovery. The benefits of the new process in terms of cost savings were also discussed.
Alternative sorbents for flue-gas desulphurisation, especially in fluidised-bed combustors
Description d'une etude experimentale sur deux produits fixant le SO 2 , utilisables dans des chambres de combustion a lit-fluidise. Il s'agit de craie et de poussiere recueillies lors de la fabrication du ciment Portland. Une analyse des facteurs d'influence du processus, et de l'efficacite de la conversion du CaO, est presentee