Relationship Of Shear Histroy, Morphology – Microstructure And Mechanical Properties Of Micro Injection Molded Parts
The relationship of shear history, morphologymicrostructure and mechanical properties of the microscale parts was investigated based on the polypropylene parts with thickness 0.2mm and 0.5mm molded under varied injection speed. Shear rate was analyzed using Moldflow. 0.5 mm parts showed skin-core structure in the thickness direction with imperfect shish-kebab structure appeared in the transition layer between skin layer and core layer, however, the transition layer of 0.2 mm parts shows columnar crystal. The whole shear level in shear history increased with injection speed increasing for all the parts with two thicknesses. The ratio of skin layer of 0.5 mm parts decreased as the injection speed increased, which result in the decreasing of yield stress, modulus, breaking strength and elongation at break. The ratio of skin layer of 0.2 mm parts increased with injection speed increasing, and results in increasing of yield stress, modulus and breaking strength, and decreasing of elongation at break.
Influence of Process Parameters on the Morphologies of Micro-Injection Molded Polyformaldehyde Parts
Abstract The morphologies of micro-injection molded parts are influenced by the process parameters. In this paper, the influence of injection speed, mold temperature and melt temperature on the morphologies of micro-injection molded polyformaldehyde (POM) parts with different thicknesses were investigated by a single factor experimental method; the morphological structure of the parts was characterized by polarized light microscopy. The scale effect on the crystallization behavior and internal morphology of micro-injection POM parts was analyzed. The results indicated that the scale effect had a great influence on the hierarchical morphology in the thickness direction of the parts. The micro-parts with a thickness of 1.0 mm showed a skin-core structure including the skin layer, fine grain layer, oblate spherulite, and spherulite core layer, and the micro-parts with a thickness of 0.2 mm showed a skin-core structure with the skin layer, fine grain layer, and the spherulite core layer, and a larger thickness ratio of the spherulite core layer. As injection speed, mold temperature and melt temperature increase, the fine grain layer gradually disappears and the size of core spherulite tends to become larger, the thicknesses of the skin layer of all the micro-parts decrease and that of the 0.2 mm micro-parts decreases significantly.
Failure analysis for poor solderability of Au surface of PCB
Nonwetting is one of the common problems and is always rejected in electronic assemblies. ENIG pads of a PCBA exhibited nonwetting after lead-free reflow soldering. With the aid of stereomicroscope, SEM&EDS and XRF, a series of analysis was performed. And after visual inspection, surface and cross section analysis, thickness measurement and solderability test, it can be inferred that oxidation of plating surface was the main reason for nonwetting, and corrosion in Ni plating caused an adverse impact on solderalibity.