Analysis of Ni-coating's influence on wetting of Ag solder
Ni-coating's influence on the wetting progress in metal-ceramic bonding was analysed in this paper. Firstly Ag's contact angle was measured through high-temperature experiments, which turned out to be 100° and 25° on non-coated and Ni-coated ceramic substrates, respectively. Then a mathematical model was originally built up to catch the phase interface's motion on different substrates, considering fluid dynamics, melting and solidification, surface tension and liquid-solid heat transfer. Results indicated that Ni-coating affected the angle α directly and could reduce abnormity of joint structure through enhancing Ag solder's wettability on ceramic.
Volume of fluid methods for immiscible-fluid and free-surface flows
This article reviews and analyzes a number of numerical methods to track interfaces in multiphase flows. Several interface tracking methods can be found in literature: the level-set method, the marker particle method, the front tracking method and the volume of fluid method (VOF) to name a few. The volume of fluid method has an advantage of being conceptually simple, reasonably accurate and phenomena such as interface breakup and coalescence are inherently included. Over the years a number of different techniques to implement the VOF method have been devised. This article gives a basic introduction to the VOF method and focuses on four VOF methods: flux-corrected transport (FCT) by Boris et al. [J.P. Boris, D.L. Book, Flux-corrected transport. I: SHASTA, a fluid transport algorithm that works, J. Comput. Phys. 11 (1973) 38-69], Lagrangian piecewise linear interface construction (L-PLIC) by van Wachem and Schouten [B.G.M. van Wachem, J.C. Schouten, Experimental validation of 3-d Lagrangian VOF model: bubble shape and rise velocity, AIChE 48 (12) (2002) 2744-2753], Compressive interface capturing scheme for arbitrary meshes (CICSAM) by Ubbink [O. Ubbink, Numerical prediction of two fluid systems with sharp interfaces, Ph.D. Thesis, Imperial College of Science, Technology and Medicine, 1997] and inter-gamma scheme by Jasak and Weller [H. Jasak, H.G. Weller, Interface-tracking capabilities of the InterGamma differencing scheme, Technical Report, Imperial College, University of London, 1995]. A detailed description of these schemes is given and implemented into an in-house fully coupled solver. Further, the performance of these schemes is examined employing a number of tests to analyze their strengths and weaknesses. Their advantages and limitations are discussed. (C) 2008 Elsevier B.V. All rights reserved.
Thermal incompatibility analysis of metal-ceramic systems based on flexural displacement data.
The feasibility of simple tests or analytical methods for prediction of residual stress states in metal-ceramic (MC) prostheses has not been demonstrated. Biomaterial metal-ceramic strips have been proposed to provide sensitive measures of transient and residual stress states through the measurement of midpoint deflection after cooling from the ceramic sintering temperature. The objective of this study was to apply the elastic-viscoelastic analogy to calculate transient and residual midpoint deflections in MC biomaterial strips and to compare these values with deflections measured with a beam-bending viscometer (BBV). Calculations and measurements were made for five MC systems that were found from a clinical study to be "thermally compatible" systems. Metal strips, 64 mm in length, 3 mm wide, and either 0.5 mm, 1.0 mm, or 2.0 mm in thickness, were veneered with four 0.25-mm thick layers of opaque porcelain. Midpoint deflection of the MC strips (ceramic oriented in the posterior position) was measured during cooling from an initial temperature of 700 degrees C. In general, the directions of the measured residual deflections did not agree with the "textbook" convention that negative deflections are associated with positive thermal contraction mismatch (alpha(M) - alpha(c) > 0) regardless of metal thickness. For a metal thickness of 0.5 mm, the residual midpoint deflection for all thermal contraction mismatch cases, except one, was positive (upward deflection) whereas the residual midpoint deflections were all negative when the metal thickness was increased to 1 or 2 mm, independent of the thermal contraction mismatch. The best agreement between calculated and measured values of residual midpoint deflection (+16 microns vs. +14 +/- 2.3 microns, respectively was obtained for MC biomaterial strips with a Ni-Cr alloy (0.5 mm thick) while the largest difference (+346 microns vs. +61 +/- 43.8 microns) was obtained for MC bimaterial strips with a Au-Pd allow (0.5 mm thick). In all but one case, changes in deflection direction as a function of metal thickness were correctly predicted by the viscoelastic analysis. The results of this study indicate that a viscoelastic model is useful for estimating thermal compatibility conditions of MC systems.