Modeling and laboratory scale proof of concept of the horizontal ribbon growth process: Application to silicon wafer manufacturing
In this work we focus on the development of the Horizontal Ribbon Growth technique to produce highly pure silicon wafers for use in solar cells. We divide this preliminary work in two parts: a small scale experiment and the development of mathematical models to describe the crystallization phenomena. We begin by constructing a laboratory scale experiment to demonstrate the HRG concept using water as the working fluid. We made use of the fact that ice floats on water just like silicon would float on top of its melt. Therefore it is possible to conveniently test and analyze the operability of this technique. We find that the initial seeding process needs to be carefully controlled in order to extract a uniform wafer. Appropriate surface cooling and wall heating are necessary to guarantee the continuous formation of an ice film. We then develop simple mathematical models to predict the crystallization rate and thermal profiles of the system. We state that the driving force for crystallization is convective cooling and the film grows in one direction (downwards). Finally we propose how to validate the model using experimental data and how to extend the work to grow silicon ribbons.
A new method for growing crystal ribbons
Abstract A new method has been devised to pull crystal ribbons from the free surface of a melt without using a shaping aperture. In this method the crystal ribbon is pulled in a direction parallel to the melt surface while the heat of crystallization is removed in a direction perpendicular to the melt surface with a heat sink in contact with the upper surface of the ribbon. Special features of the growth process are discussed and variations of the technique are presented. Crystal ribbons of ice and germanium have been grown.
A bifunctional Cr/Yb/Tm:Ca3Ga2Ge3O12 phosphor with near-infrared long-lasting phosphorescence and upconversion luminescence.
Currently, upconversion nanocrystals and long-lasting phosphorescent particles have attracted extensive research interest for their possible applications as bioimaging probes. However, there are few reports concerning the achievement of both upconversion luminescence of lanthanide ions and long-lasting phosphorescence of transition metal ions in a sole host so far. Herein, we demonstrate a novel calcium gallium germanium garnet (Ca3Ga2Ge3O12) host where lanthanide ions such as Tm(3+)/Yb(3+) and transition metal ions such as Cr(3+) can be easily incorporated through substituting the Ca(2+) and Ga(3+) respectively. This Cr/Yb/Tm:Ca3Ga2Ge3O12 phosphor exhibits both broadband near-infrared long-lasting phosphorescence of Cr(3+) with an afterglow time of more than 7000 s and near-infrared to near-infrared upconversion luminescence of Tm(3+). Impressively, it is evidenced that the addition of Yb(3+)/Tm(3+) into Cr:Ca3Ga2Ge3O12 not only results in Tm(3+) upconversion luminescence but also greatly increases Cr(3+) afterglow time. Based on excitation/emission, three-dimensional thermoluminescence, and time-resolved luminescence spectra, the related long-lasting phosphorescence and upconversion luminescent mechanisms are systematically discussed as well.