Fabrication of spherical particles with mixed amorphous / crystalline nanostructured cores and insulating oxide shells
By spark-eroding Fe75Si15B10 in water/ethanol mixtures, spherical particles with nanostructured cores consisting of mixed amorphous and crystalline phases were produced. The relative volume fractions of the amorphous and crystalline phases were dependent on the water/ethanol ratio. In the same process, continuous oxide layers were formed on the particle surfaces. The basic mechanisms responsible for the formation of the surface oxide layers and the core nanostructures were modeled. At frequencies ranging from 1 to 100 MHz, the combination of the core nanostructures and the insulating oxide shells yielded exceptionally low-loss magnetic behavior.
Theoretical models of the electrical discharge machining process. I. A simple cathode erosion model
A simple cathode erosion model for the electrical discharge machining (EDM) process is presented. This point heat‐source model differs from previous conduction models in that it accepts power rather than temperature as the boundary condition at the plasma/cathode interface. Optimum pulse times are predicted to within an average of 16% over a two‐decade range after the model is tuned to a single experimental point. A constant fraction of the total power supplied to the gap is transferred to the cathode over a wide range of currents. A universal, dimensionless model is then presented which identifies the key parameters of optimum pulse time factor (g) and erodibility (j) in terms of the thermophysical properties of the cathode material. Compton’s original energy balance for gas discharges is amended for EDM conditions. Here it is believed that the high density of the liquid dielectric causes plasmas of higher energy intensity and pressure than those for gas discharges. These differences of macroscopic diele...
Comparative studies of ecm, edm and ecam
Abstract The characteristics of electrochemical and electrodischarge machining are compared with electrochemical arc machining, a process which relies on electrical discharge in electrolytes to effect metal removal. Since little is known about the nature of this process, investigations of sparks in dielectrics and electrolytes are reviewed. Some relevant applications of edm and ecm are then discussed, and comparisons drawn with the new process