Investigation of Residue and Coating Stoichiometry on 120-mm Combustible Cartridge Cases
Abstract : An investigation was conducted to determine the cause of coating residue found in the test gun chambers during qualification firing of 120-mm combustible cartridge case (CCC) ammunition for the MlAl/A2 main battle tank. The CCC is coated with a clear epoxy- polyamide topcoat and a highly pigmented aluminum epoxy basecoat. A laboratory analysis was performed on actual residues; parts of the CCC retain samples of actual coatings and laboratory control samples. Since there are six different resins used in this two-component coating system, production errors and deviations from correct mixing prior to application could have caused the residue. Any variation from the specified stoichiometry could also result in films with lower cross-link densities and lower glass transition temperatures (Tg). Rounds fired at 120 C have more residues than identical rounds fired at ambient temperature; additional weeks of cure lower the amounts of residue. A differential screening calorimeter (DSC) analysis of the various samples revealed that a suspect lot of ammunition with higher levels of residue had lower Tg values. Fourier-transform infrared (FTIR) was effective in monitoring the degree of cure of the epoxy coating system. Analyzing the residue from actual firings showed similar features. Koenig hardness values showed variations caused by dry film thickness, but also showed insignificant changes caused by transformations in the stoichiometry of the clear topcoat from 52.5 to 45 phr (pounds per hundred of resin).
A dynamic DSC study of the curing process of epoxy resin
In order to expand the industrial usefulness of an isothermal time-temperature-transformation (TTT) cure diagram, a method to make it applicable to a solid-state sample involving only resins and a catalyst was studied by using dynamic DSC (DDSC) and cone plate dynamic mechanical analysis (DMA). To estimate how much curing occurred for an industrially used epoxy resin molding compound manufactured in a production process was also studied, together with its position in the TTT cure diagram. The TTT cure diagram proved to be useful for determining the differences between compounds without their dissolution in a solvent, and for estimating their heat history during the production process.
Across the structural re-entrant transition in BaFe2(PO4)2: influence of the two-dimensional ferromagnetism.
BaFe2(PO4)2 was recently prepared by hydrothermal synthesis and identified as the first two-dimensional (2D) Ising ferromagnetic oxide, in which honeycomb layers made up of edge-sharing FeO6 octahedra containing high-spin Fe(2+) ions (S = 2) are isolated by PO4 groups and Ba(2+) cations. BaFe2(PO4)2 has a trigonal R-3 structure at room temperature but adopts a triclinic P-1 structure below 140 K due to the Jahn-Teller (JT) instability arising from the (t2g)(4)(eg)(2) configuration. The triclinic crystal structure was refined to find significantly distorted Fe(2+)O6 octahedra in the honeycomb layers while the distortion amplitude QJT was estimated to 0.019 Å. The JT stabilization energy is estimated to be ∼7 meV per formula unit by DFT calculations. Below ∼70 K, very close to the ferromagnetic transition temperature Tc = 65.5 K, the structure of BaFe2(PO4)2 returns to a trigonal R-3 structure in the presence of significant ferromagnetic domains. This rare re-entrant structural transition is accompanied by a discontinuous change in the quadrupolar splitting of Fe(2+), as determined by Mössbauer spectroscopy. EPR measurements show the presence of magnetic domains well above Tc , as expected for a ferromagnetic 2D Ising system, and support that the magnetism of BaFe2(PO4)2 is uniaxial (g⊥ = 0).