Influences of High Calcination Temperature on Densification and Magnetic Properties of Low-Temperature-Fired NiCuZn Ferrites
Traditional low-temperature-fired NiCuZn ferrites (900 °C sintered) were generally prepared at relatively low calcination temperatures to increase the activity of the calcined powders and promote sintering. However, in this study, we changed the calcination temperature from 700 °C to 1000 °C to investigate the influences of high calcination temperature on the densification characteristic and magnetic properties of the low-temperature-fired NiCuZn ferrites. It was found that although a high calcination temperature decreased the activity of the calcined powder, the NiCuZn ferrite could attain a higher sintered density with an adequate sintering aid. Furthermore, a uniform microstructure with small average grain size was obtained for the sample calcined at 1000 °C with 1 wt% Bi2O3 sintering aid. It also displayed high performances on Q-factor and permeability. Hence, choosing a high calcination temperature and adding more sintering aid was also an option for obtaining high performance and low-temperature-fired NiCuZn ferrites.
Effect of Sintering Temperature on Magnetic Core-Loss Properties of a NiCuZn Ferrite for High-Frequency Power Converters
In an effort to find a magnetic material for making low-loss magnetic components for high-power-density converters, we investigated the magnetic core-loss characteristics of a commercial NiCuZn ferrite (LSF 50) at 5 MHz as a function of the sintering temperature of the ferrite powder. The ferrite powder was compacted into toroid cores and then sintered at 850°C, 900°C, 950°C, 1000°C, and 1050°C for 2 h. The sintered densities of the cores increased at higher sintering temperatures. The magnetic properties of the sintered cores—complex permeability and core-loss density—were measured. We found that both the real and imaginary parts of the relative permeability increased with sintering temperature. The core-loss results at 5 MHz showed that the cores sintered at 950°C and 1000°C had the lowest core-loss densities, being two to three times lower than that of a commercial NiZn ferrite (4F1) core. Microstructures of the sintered cores were examined by scanning electron microscopy; the grains grew significantly at higher sintering temperatures.
Study on urea-modified phenol formaldehyde resin adhesive
A reasonable technology to synthesize Urea-Modified Phenol Formaldehyde resins is realized by reacting phenol,urea and formaldehyde.The resin's feasibility is explored.The experiment result of shows that storable stability of the modified resin is good.The curing temperature of PUF resins was 25 ℃,lower than that of PF resins.The curing speed of PUF resins is faster than that of PF resins at the same curing temperature.The physical properties of the birch plywood bonded with PUF resins is similar to that of the birch plywood bonded with normal PF resins.The mechanical properties of the birch plywood bonded with PUF resins can achieve the demands of GB/T9846-1988.Free formaldehyde content of plywood is lower than the E1 level set by GB18580-2001.The cost of the adhesive is lowered for the use of urea,and its comprehensive properties is better than that of PF resins.