Structure Optimization of Ladle Bottom Based on Finite Element Method
Ladle is an important container in metallurgy industry, and its lifetime is very important for the natural production of enterprise. The stand or fall of refractory lining of ladle decides its lifetime, yet thermal stress is the direct reason of causing refractory lining breakage. In this paper the structure of ladle mainly by changing the structure of bottom with finite element method is designed, and three scheme models are put forward. By analyzing and comparing stress field of the three ladle models, finally an optimization scheme is put forward. The experiment results indicate that the lifetime of ladle gains obvious increasement, and the rationality and practicability of the scheme have been proved. The method is feasible to improve ladle's lifetime.
Numerical simulation of temperature field and thermal stress field in the new type of ladle with the nanometer adiabatic material
With the development of metallurgical industry and the improvement of continuous casting technology, the processing properties of casting technology equipment are being paid more attention. Ladle is one of the most representatives of the furnace equipment; higher requirements of ladle are put forward in response to the call for national energy-saving and emission reduction. According to the requirements of actual operator and working condition, a lining structure of a new type of ladle with nanometer adiabatic material is put forward. Based on heat transfer theory and finite element technology, the three-dimensional finite element model of a new type of ladle is established. Temperature field and stress field of the new type of ladle with the nanometer adiabatic material in lining structure after baking are analyzed. The results indicate that the distributions of temperature and thermal stress level of working layer, permanent layer, and nanometer heat insulating layer are similar, and they are in the permissible stress and temperature range of each material for the new type of ladle. Especially heat preservation effect of nanometer adiabatic material is excellent. Furthermore, the maximum temperature of shell for the new type of ladle drops to 114°C than the traditional ladle, and the maximum stress of shell for the new type of ladle is lower than the traditional ladle, that is, 114 MPa. It can provide reliable theory for energy-saving and emission reduction of metallurgy industry, which also points out the right direction for the future development of the iron and steel industry.
Influence of Expansion Joint of Ladle Lining on Thermal Stress
FEM model of expansion joint of ladle lining is established by using FEM,the influence of expansion joint of ladle lining on thermal stress is discussed.Then the change of thermal stress of ladle with different expansion joint is studied,the influence law of expansion joint on thermal stress is found out,and the better value of expansion joint is gained.