Investigation on Sheet Metal Incremental Formed Parts I World
Incremental forming is a complex forming process with continuously local cumulative deformation taking place during its process, and springback that forming quality affected by would occur. The springback evaluation method based on forming error compensation also was proposed, which it can be defined as the difference between theory and the actual amount of compensation along the measured direction. According to forming error compensation evaluation method, experiments was designed and implemented. And from the results that obtained it can be show, the magnitude of springback average (δE) of formed parts was very small, and the forming precision could be significantly improved by adopting compensation method. Based on double tensile stress state in the main deformation area, a hypothesis that there is little springback be arisen by bending behavior on the formed parts that was proposed. Keywords—Sheet metal, incremental forming, springback, forming error compensation, geometric accuracy
Influence of some relevant process parameters on the dimensional accuracy in incremental forming: a numerical and experimental investigation
Abstract As known, incremental forming is a flexible and innovative sheet metal forming process which allows complex shape shells forming without the need for any die. For these reasons, incremental forming is nowadays suggested for rapid prototyping and customised products. The present paper is focused on material formability in incremental forming and, in particular, on the evaluation and compensation of elastic springback. The latter significantly modifies the imposed shape. For this purpose, a deeper assessment of the process was developed following three different approaches. First of all, a wide experimental investigation on the influence of some relevant process parameters was developed. At the same time, an explicit FEM analysis of incremental forming process was carried out in order to verify its effectiveness and, as a consequence, its ability to be used as a design tool. Furthermore, the obtained parts were analysed by a reverse engineering technique and the measured geometry was numerically compared with the desired one, with the aim to quantify the geometrical discrepancies. In this way, an integrated numerical/experimental procedure is proposed in order to limit the shape defects between the obtained geometry and the desired one.
The measuriment of ferromagnets magnetic characteristics using Labview software
The digital method of measurement and registration of dynamic loops hysteresis family of magneto-soft materials where, along with known analogues from electro-technical steel, magnetic materials with considerably smaller specific magnetic losses such as amorphous alloys on the basis of iron, is offered. Tests of magnetic properties of materials are carried out on the base of the hardware-software measuring complex in which along with the standard established electric equipment and USB oscillograph for realization of a digital method, the software for the personal computer developed in the environment of visual programming of Borland Delphi 7.0, connected through the ActieveX technology with the Labview 7.0 environment, is applied. The software allows carrying out input of basic data concerning geometry of prototypes of cores from magnetic materials and numbers of rounds of the magnetizing and measuring windings located on their surface. Experimental data on voltage at measuring winding terminals are processed by means of the virtual integrator in a Labview package. The developed software provides the possibility of saving the obtained hysteresis loop in the form of a text file, and creation of the hysteresis loops family on the virtual oscillograph screen.