Material characterization of duplex stainless steel by superplastic free bulging test
Macroscopic superplastic behaviour of metallic or non metallic materials is usually represented by the strain rate sensitivity, and it can be determined by tensile tests at elevated temperature. However, a uniaixal stress state occurs in the test whilst a multiaixal stress state is induced in actual superplastic forming processes. The difference of the stress state might affect the reliability of the strain rate sensitivity obtained from the tension test. In the current study, the material characterization of duplex stainless steel, UNS S31803, has been carried out to determine the strain rate sensitivity throughout superplastic free bulging test under constant pressure. The measured height of bulged plate during the test was transformed into strain rate and stress corresponding to height at each time by theoretical considerations. The strain rate sensitivities were calculated for each pressure level. After calculating the strain rate sensitivity and strength coefficient for each test case, the flow stress equations have been employed in the finite element simulation to verify the experiments. The bulged height obtained from the simulation showed a reasonable agreement with the experimental findings. In the future, if a study on the effect of fillet radius of test tool and microstructure evolution is carried out, it is thought that the reliability of the material characterization by superplastic free bulging test can be enhanced.
A forming time estimator of superplastic free bulge tests based on dimensional analysis
Dimensional analysis is performed as a method to evaluate the characteristics of superplastic forming processes. The analysis is focused on the forming time results from superplastic free bulge tests so that an estimator for the forming time is obtained based on dimensionless parameters. The dimensional analysis is performed by applying the normalisation to the dynamic equations and their corresponding boundary conditions, from which five dimensionless parameters are obtained. Particular conditions of the tests allow to reduce the parameters to two. This preliminary study of the applicability of the dimensional analysis on superplastic forming processes will guide for further steps in which this technique may help during the initial stages of the process layout.
Measuring Sheet Resistances of Dielectrics Using Co‐Planar Hydrogel Electrochemical Cells with Practical Applications to Characterize the Protective Quality of Paints on Sculptures
Electrical properties of thin dielectric films at the solid-liquid phase boundary are an important performance characteristic of many devices, coatings and sensors. In this paper, co-polymeric hydrogels of polyacrylic acid co-sulfonic acid, swollen with a salt solution to act as the solid electrolyte, were used to assess interfaces using electrochemical impedance spectroscopy (EIS) in a co-planar geometry. Silane-modified glasses were characterized by the co-planar hydrogel EIS cell and found to be distinguishable based on their surface monolayer chemistry. EIS measurements were also made on primed and painted metal substrates, using both test panels and an outdoor sculpture, Tony Smith's Stinger. The panels were then exposed to accelerated and outdoor weathering and showed degradation on the surface paint layers, which was observable electrochemically using EIS and confirmed visually by SEM. Electrochemical spectral features were compared between data from a standard paint-test cell versus this co-planar hydrogel cell; both cell types were able to measure coating capacitance, providing useful information about the condition of the bulk coating. Yet, sheet resistance (Rs) was a spectral feature seen only by the co-planar hydrogel cell. Thus, it can be concluded that the use of such co-planar hydrogel cells can provide an earlier warning sign to coating degradation and such cells provide a new type of spectral information that is not assessable by the standard geometry.