Effect of offset on the blade stress in tube roll-cutting process
The main objective of this study is to obtain the reasonable range of offset in tube roll-cutting process by analyzing the effect of the process kinematics. For this aim, the roll-cutting processes are simulated. Due to the existence of the offset, the relative feed speed of blade is not constant. In this paper, the relationship between the radial feed speed shock of a blade relative to the tube and the offset is introduced. The effects of offset on the roll-cutting force and the blade stress have been analyzed. Regarding the stress of the blade, the offset should be less than 0.15mm for Φ76×3.5mm tube with the blade radial displacement per cycle as 1.0 mm.
Simulation Based Process Parameters Study of the Tube Roll-cutting
In the large-diameter tube product line, the tube roll-cutting induces the tube shrinkage. The dashing blade is vulnerable part in the cutting machine. To decrease the tube shrinkage and increase the blade working life, the cutting processes with various process parameters are simulated by using the FEM. This paper is concerned with the quantitative effect of process parameters on the tube rollcutting. The considered parameters are the initial feed speed and the maximum cutting force. A comparison between the numerical and experimental results proves the validity of simulation. The relationship between the tube shrinkage and the process parameters is obtained by studying the cut dimension. The result of the stress analysis shows the influence of process parameters on the stress value. The appropriate process parameters are recommended through comparison among the simulated results for cutting Φ76×3.5mm tube.
A New Vacuum Pressure Infiltration CFRP Method and Preparation Experimental Study of Composite
In order to prepare a carbon-fiber-reinforced polymer composite (CFRP) with ideal microstructure and properties, a new vacuum pressure infiltration CFRP method is proposed based on an analysis of existing CFRP preparation process methods. Research on composite material preparation systems was carried out by using this new method principle. The system mainly includes a fiber pre-forming module, a vacuum heating infiltration module, a hot-press curing molding module, and a data acquisition control module. Under the conditions of natural curing at 0 MPa + 6 h + 25 °C, vacuum heating curing at –0.05 MPa + 30 min + 80 °C, and hot-press curing at 0.7 MPa + 5 min + 50 °C, a two-dimensional (2D) CFRP with excellent microstructure and properties was successfully prepared. Observing the microstructure of the prepared composite material, it can be found that the inside of the composite material was sufficiently and uniformly infiltrated, and common preparation defects such as holes and delamination were effectively controlled. Through the performance test, the bending strength of the material reached 790 MPa.