EFFECT OF FLUX SYSTEMS ON ELECTROCHEMICAL MIGRATION OF LEAD-FREE ASSEMBLY
The reliability concerns regarding surface insulation resistance (SIR) and electrochemical migration (ECM) have been significantly raised in the printed circuit board (PCB) assembly with wide adoption of lead-free assembly materials and process. Moreover, the miniaturization trend of the electronic industry also increases the sensitivity of the functional assemblies to surface contamination and flux residues. There are numerous SIR reliability testing methods and standards, such as IPC, JIS, Bellcore, and Bono, whose predictive power will depend on the field of application including temperature, relative humidity and electric field. Each standard is limited in essence, because the failure mechanism is strongly affected by the chemistry of the assembly materials, e.g. soldering flux, paste, and substrate materials, which will perform differently under various conditions. This paper presents a summary and comparison of the major SIR reliability standards currently in use in the industry, and discusses the impact of the different flux systems on the failure mechanisms.
“ PARTIALLY-ACTIVATED ” FLUX RESIDUE IMPACTS ON ELECTRONIC ASSEMBLY RELIABILITIES
The reliabilities of the flux residue of electronic assemblies and semiconductor packages are attracting more and more attention with the adoption of no-clean fluxes by majority of the industry. In recent years, the concern of “partiallyactivated” flux residue and their influence on reliability have been significantly raised due to the miniaturization along with high density design trend, selective soldering process adoption, and the expanded use of pallets in wave soldering process. When flux residue becomes trapped under low stand-off devices, pallets or unsoldered areas (e.g. selective process), it may contain unevaporated solvent, “live” activators and metal complex intermediates with different chemical composition and concentration levels depending on the thermal profiles. These partially-activated residues can directly impact the corrosion, surface insulation and electrochemical migration of the final assembly. In this study, a few application tests were developed internally to understand this issue. Two traditional liquid flux and two newly developed fluxes were selected to build up the basic models. The preliminary results also provide a scientific approach to design highly reliable products with the goal to minimize the reliability risk for the complex PCB designs and assembly processes.
Non-reciprocal fertility among species of theAedes (Stegomyia) scutellaris group (Diptera: Culicidae)
The genetic basis of non-reciprocal fertility in theAedes scutellaris group has been viewed in relation to cytoplasmic incompatibility in theCulex pipiens complex and related to the presence or absence of rickettsia-like microorganismsWolbachia spp. A crossing scheme is proposed to explore the genetic basis of non-reciprocal fertility between two species by crosses involving a third mutually compatible species.