The polishing process of advanced ceramic balls using a novel eccentric lapping machine
Abstract The finishing process of advanced ceramic balls can be divided into two steps. The first step is lapping in which most of the stock from the ball is removed at a higher material removal rate. The second step is polishing in which the required ball surface roughness, roundness, and dimensional and geometric accuracy are achieved. In polishing, the abrasive particle size is 1 μm, and the load and speed are lower than lapping. A novel eccentric lapping machine is used for polishing hot isostatically pressed (HIPed) silicon nitride balls. In the initial polishing stage, the polishing load is demonstrated as being most influential in the reduction of surface roughness value Ra. However, in the later polishing stages, the erosive process played a major role in the further reduction of Ra, although the high roughness peaks cannot be removed by erosive process alone. Experimental results also show that, in order to achieve desired surface roughness value, the initial surface quality of the upper plate should be reasonably high, and deep scratches on the ball surface from previous lapping processes should be avoided. The best polishing results achieved were surface roughness values of Ra of 0.003 μm and r.m.s. (Rq) of 0.004 μm, ball roundness of 0.08–0.09 μm. This proves that the novel eccentric lapping machine is also suitable for polishing advanced ceramic balls.
Non-magnetic fluid grinding
This paper describes a development of the magnetic fluid grinding process for the finish manufacture of ceramic balls. Magnetic fluid in magnetic fluid grinding has three functions: to cause viscous drag on balls moving through it, so that large sliding speeds may be created at the contacts between the balls and their drive (grinding) shaft, to create a very compliant suspension for the balls and to levitate loose grinding grits so that they may embed in the drive shaft. But magnetic fluid is costly and needs to be maintained. Here it is shown how these functions have been realised without magnetic fluid. The non-magnetic fluid grinding process has achieved removal rates from silicon nitride balls 25 times higher than lapping, in the same way as has magnetic fluid grinding.
Using Fuzzy-Delphi technique to determine the concession period in BOT projects
BOT projects are affected by several risks and uncertainties. One of the most important issues in this type of contract is to determine the length of concession period considering these uncertainties. The previous studies have developed several models to determine the concession period. However, the uncertainties are not taking into account in most of the previous works. Moreover, none of the previous researches has the capability to aggregate the opinions of different experts being involved in a project regarding the values of the uncertain input parameters. In this research, a Fuzzy-Delphi technique is implemented to determine the length of concession period considering uncertainties. Using the proposed Fuzzy-Delphi technique, the values of different uncertain factors affecting a BOT project is determined considering opinions of a group of experts. The NPV value is calculated considering the resulted aggregated values of uncertain input parameters. Finally, the concession period is determined using fuzzy approach. A case study is conducted to evaluate the performance of the proposed methodology. It is shown that the concession period is determined more effectively using the proposed approach.