Index matched fluidic packaging of high power UV LED clusters on aluminum substrates for improved optical output power
We present an improved cooling for a high power density UV LED module for a wavelength of 395 nm. The module consists of 98 LED chips soldered on a thick film printed alumina substrate on an area of 2.11 cm2. We investigated cooling by a commercial water cooler as well as by a surface micro cooler developed by our own. Further we describe a technology to replace alumina by aluminum as substrate material. A module consisting of 25 UV LEDs was optically characterized without and with liquid encapsulation. Finally we conducted numerical studies to develop an easily producible, sufficiently powerful, and robust water cooler. Based on the results we present a water cooler design with cooling channels embedded in the aluminum substrate of an LED module, removing the interface between LED substrate and heat sink.
High power density LED modules with silver sintering die attach on aluminum nitride substrates
Current research studies deal with the investigation of the thermal and optical properties of four LED modules on different substrate materials. The LED modules consist of arrays of 98 blue emitting LEDs with an emission wavelength of 457 nm within an area of 2.11 cm2. The modules are based on aluminum oxide or aluminum nitride substrates and the LED chips are attached by using a soldering or a pressureless silver sintering process. The modules are mounted on a high performance microstructured heat exchanger. By using the water driven cooler a maximum optical power density of 106.2 W/cm2 at a forward current of 2100 mA and 837.5 W electrical input power is achieved. A saturation of the optical power density over the input current due to thermal degradation is not observed.
The REX-ISOLDE project
The Radioactive Beam Experiment REX-ISOLDE [1–3] is a pilot experiment at ISOLDE (CERN) testing the new concept of post acceleration of radioactive ion beams by using charge breeding of the ions in a high charge state ion source and the efficient acceleration of the highly charged ions in a short LINAC using modern ion accelerator structures. In order to prepare the ions for the experiments singly charged radioactive ions from the on-line mass separator ISOLDE will be cooled and bunched in a Penning trap, charge bred in an electron beam ion source (EBIS) and finally accelerated in the LINAC. The LINAC consists of a radiofrequency quadrupole (RFQ) accelerator, which accelerates the ions up to 0.3 MeV/u, an interdigital H-type (IH) structure with a final energy between 1.1 and 1.2 MeV/u and three seven gap resonators, which allow the variation of the final energy. With an energy of the radioactive beams between 0.8 MeV/u and 2.2 MeV/u a wide range of experiments in the field of nuclear spectroscopy, astrophysics and solid state physics will be addressed by REX-ISOLDE.