Phase Behavior and Its Effects on Crystallization in a Poly(trimethylene terephthalate)/Phenoxy Resin Blend
Phase behavior and its effects on crystallization in an extruded poly(trimethylene terephthalate) (PTT)/phenoxy resin blend were studied with time-resolved light scattering (TRLS), optical microscopy (OM), differential scanning calorimetry (DSC), and small-angle X-ray scattering (SAXS). During annealing in the molten state, a two-phase structure with unique periodicity and phase connectivity was developed by liquid–liquid phase separation. After the formation of the phase-separated structure, the blend was homogenized by the interchange reactions between the two polymers. The crystallization behavior of PTT predominantly depended on the phase morphology developed during annealing. The pre-existing phase structures disturbed the lamellar orientation, resulting in a poorly ordered spherulitic superstructure.
A study on reaction-induced miscibility of poly(trimethylene terephthalate)/polycarbonate blends.
The effect of annealing on the miscibility and phase behavior of Sorona {poly(trimethylene terephthalate), PTT} and bisphenol A polycarbonate (PC) blends was examined. These blends exhibited heterogeneous phase-separated morphology and two well-spaced glass transition temperatures (Tgs) indicating immiscibility. The Sorona/PC blends were thermally annealed at 260 degrees C for different times to induce various extents of transreactions between the two polymers. After annealing at high temperature the original two Tgs of blends were found to merge into one single Tg, exhibiting a homogeneous morphology. It is interesting to note that upon extended annealing the original semicrystalline morphology transformed into an amorphous nature. This is attributed to chemical transreactions between the PTT and PC chain segments as evidenced with FTIR, DSC, DMA, 1H NMR, and WAXS measurements. A new characteristic aryl C-O-C vibration band present at 1070 cm(-1) in the FTIR spectra of the annealed blends indicated the formation of an aromatic polyester structure due to the transreactions between PTT and PC. The sequence structures of the produced copolyesters were determined by a NMR triad analysis, which showed that the randomness increased with time of heating. WAXS analysis confirmed that the PTT/PC blends completely lost their crystallinity when annealed at 260 degrees C for a period of 120 min or longer, indicating the formation of fully random copolyesters. A random copolymer formed as a result of the transreactions between PTT and PC serves as a compatibilizer at the beginning, and upon extended annealing this became the main species of the system which is finally transformed to a homogeneous and amorphous phase.
Submicron polymer structures with X-ray lithography and hot embossing
This article describes the process chain for replication of submicron structures with varying aspect ratios (AR) up to 6 in polymethylmethacrylate (PMMA) by hot embossing to show the capability of the entire LIGA process to fabricate structures with these dimensions. Therefore a 4.7 μm thick layer of MicroChem 950k PMMA A11 resist was spin-coated on a 2.3 μm Ti/TiOx membrane. It was patterned with X-ray lithography at the electron storage ring ANKA (2.5 GeV and λc ≈ 0.4 nm) at a dose of 4 kJ/cm3 using a Si3N4 membrane mask with 2 μm thick gold-absorbers. The samples were developed in GG/BDG and resulted in AR of 6–14. Subsequent nickel plating at 52°C resulted in a 200 μm thick nickel tool of 100 mm diameter, which was used to replicate slit-nozzles and columns in PMMA. Closely packed submicron cavities with AR 6 in the nickel shim were filled to 60% during hot embossing.