Novel Electrical Joints Using Deformation Machining Technology—Part II: Experimental Verification
This is the second part of the paper related to the exploration of deformation machining technology (DMT), originally developed at Bauman Moscow State Technical University, as it may apply to making electrical joints and comparing their performance to bolted and welded electrical joints. The DMT process is used to generate tooth-like profiles on two opposing surfaces that make the electrical joints which are later joined by applying a mechanical load. Part I contained a more detailed explanation of the DMT process and the description of the results of computer modeling of DMT joints in copper and aluminum. This paper provides the experimental results of the mechanical and electrical performance of copper and aluminum DMT joints which were compared to bolted and welded electrical joints of identical geometries. Measurements of tensile strength and electrical resistance, after thermal cycling and short-circuit testing, show equivalent or better performance of copper DMT joints compared with copper bolted and welded joints. In addition, it is observed that copper DMT joints have superior performance when compared with aluminum DMT joints, this was attributed to lesser gap filling and the springback effect that occurs after the mechanical load for making the joint is removed. The computer modeling results reported in Part I of this paper support these observations.
Steel Case Hardening Using Deformational Cutting
This article describes some fundamental principles, specific features and the technological capabilities of a new method of quenching steel surface by turning without separation of chips. The underlying process of this method is a deformational cutting which is based on the undercutting and deformation of surface layers that remain attached to the workpiece. The energy released in the area of deformational cutting is used to heat the undercut layer up to the temperatures of structural and phase transformation of workpiece material. This type of process results into a hardened structure formed at the surface which consists of inclined thin undercut layers tightly packed and stuck (glued) together and form a single solid body. The resulting hardened structures achieved in steels workpieces are presented in the article. The samples hardened by deformational cutting showed a higher wear resistance compared to samples with traditional quenching. This paper also describes an estimation of the thermo-physical parameters of the deformational cutting process.
Characterization of Aqueous Dispersions and Gels Made of Sodium Caseinate and Basil Seed Gum: Phase Behavior, Rheology, and Microstructure
The interactions between sodium caseinate (NaCas) and basil seed gum (BSG) in the presence of calcium chloride (CaCl 2 ) were investigated. The phase behavior of the mixed aqueous dispersions and their gels revealed a homogeneous mixture, obtained at the higher concentrations of both CaCl 2 and BSG. The Herschel-Bulkley model sufficiently fitted the flow behavior of the mixture solution data. Apparent viscosity increased significantly ( p  < 0.05) by increasing the concentration of BSG, where the addition of CaCl 2 had no significant effect on the viscosity of the samples ( p  > 0.05). Furthermore, there was an increase in thixotropy due to the higher concentrations of BSG and CaCl 2 . Based on the frequency sweep test, at the low frequencies, a more gel-like behavior was observed in the case of the higher concentrations of either BSG or CaCl 2 . The rheological and SEM data suggested that the stronger structure of NaCas-BSG gel in the presence of the higher concentrations of CaCl 2 was related to the induction of complex formation between the two biopolymers.