An Investigation of Compressor Slugging Problems
Mathematical models have been popularly applied to study the compression processes of superheated refrigerant vapor in compressors. As to the case when refrigerant enters a compressor cylinder in the state of liquid and vapor mixture, however, the availability of fundamental studies is very limited. -A mathematical model is presented to simulate the compression processes of two-phase saturated refrigerant mixture. Factors leading to slugging are analyzed. It is explained why certain types of compressors are less prone to slug. Introduction Under nonnal operation of compressors, refrigerant is drawn into compressor cylinders in the state of super heated vapor. However, liquid refrigerant, or a portion of liquid refrigerant, can enter compressor cylinders under certain circumstances, such as during the cold start of a compressor. In some of the scroll compressor applications [13], refrigerant liquid is even deliberately injected into the gas pockets to decrease the discharge gas temperature under high compression ratios and thereby to extend the operating range of such compressors. Liquid refrigerant entering compressor cylinders has been a concern for a long time. However, not enough has been achieved from the view point of mathematical modeling. An extensive literature review was done in this area, but no satisfactory thennodynamic model, which could be used to simulate the compressor cylinder processes, was found. Simpson and Lis [4] measured cylinder pressures during compressor liquid ingestion in reciprocating compressors and presented an empirical relation for predicting the maximum cylinder pressure in terms of compressor power, bore size, and stroke length. Singh, Nieter, and Prater [5-6] applied the polytropic equation to simulate compressor cylinder pressure, but the polytropic index in their model is considered as a variable and can be chosen arbitrarily. It is necessary to develop a mathematical model to predict the cylinder refrigerant thermodynamic properties instantaneously and to study the effects of liquid entering the cylinder on the compressor performance by simulating the thermodynamic process of compressing the liquid and vapor mixture. Slugging problems are detrimental to compressors. Under extreme conditions, the compressor cylinder pressures could be as high as ten times the peak pressures under normal operations [5], due to the incompressibility of liquid, consequently damaging the compressor valves and reducing the reliability and lifetime of compressors. These effects should always be avoided, if possible. Does the liquid and vapor mixture entering compressor cylinders necessarily lead w a slugging problem? It depends on the quality (the ratio of vapor mass to the total mass of the liquid and vapor mixture) of the refrigerant entering the compressor cylinders, the kinematics of the compressor, and whether the compressor is a high side design or a low side design. For compressors with low side design, since the compressor shell is filled with cool suction gas and the cylinder temperature is not very hot, a slugging problem is likely to happen because of the lack of heat transfer from the cylinder to the liquid-vapor mixture, especially during the cold start. On the other hand, the cylinder of the compressor in a high side design is heated by the relatively high temperature discharge gas, therefore the possibility of liquid slugging is reduced. Common sense tells us that slugging is more likely to occur in compressors when refrigerant of low quality flows into the cylinders. However, the influence of the kinematics of a compressor on the possibility of slugging is not so obvious, and has to be studied through mathematical modeling. Thermodynamic Model
Evaluation of methods to decrease the discharge temperature of R32 scroll compressor
Recently, R32 has been considered as an important alternative in application of small to middle capacity air conditioner by many countries due to its advantages such as low global warming potential (GWP), favorable thermal properties, less refrigerant charge and low cost. However, the much increased discharge temperature of R32 compressor, as compared with the R22, becomes the main barrier affecting the wide and quick adoption. Refrigerant injection has proven to be effective in decreasing discharge temperature. In this work, three kinds of refrigerant injection technology used to decrease the discharge temperature of R32 scroll compressor are discussed, namely, two-phase suction, liquid injection and two-phase/gas injection. The detailed scroll compressor model proposed in previous work is modified and validated by experimental data of R32 scroll compressor. The potentials in decreasing discharge temperature of the three methods are investigated. The detailed performance comparisons are presented. The results indicate that the two-phase/gas injection achieves the best performance with the enhancement of cooling capacity by 14.2% and increase in COP by 8.1%.
Numerical Simulation for Natural State of Two-Phase Liquid Dominated Geothermal Reservoir with Steam Cap Underlying Brine Reservoir
Hydrothermal reservoir which liquid-dominated hydrothermal reservoir is a type of geothermal reservoir that most widely used for power plant. The exploitation of mass and heat from the geothermal fluid will decrease the pressure in the reservoir over time. Therefore the pressure drop in the reservoir will have an impact on the formation of boiling zones or boiling will increase. The impacts are an increase in the fraction of steam, dryness, in the reservoir and with good vertical permeability will form a steam cap underlying the brine reservoir. The two- phase liquid dominated reservoir is sensitive to the porosity and difficult to assign average properties of the entire reservoir when there is boiling zone in some area of the reservoir. These paper showed successful development of two-phase liquid dominated geothermal reservoir and discussed the formation of steam cap above brine reservoir through numerical simulation for state natural conditions. The natural state modeling in steam cap shows a match with the conceptual model of the vapor-dominated developed. These paper also proofed the presence of transition zone, boiling zone, between steam cap and brine reservoir.