Numerical Simulation and Analysis of Forging Process for Automotive Starter Motor Ring Gear
DEFORM-3D software is a powerful simulation tool that uses the Finite Element Method to analyze the three dimensional complex forging process, It provides a virtual testing environment in which engineers can study the influence of geometric parameters, process parameters and other factors on forging process performance. This paper aims at the forging process of automotive starter motor ring gear, and suitable technology parameters have been determined, which is combined with the numerical simulation by FEM method. The variation of metal flow, stress and strain were obtained. And an experiment was employed to prove that he simulation result and the experimental result tallies well. This research plays a guiding role on the optimal design of the forging processes and dies structure for similar parts.
Numerical simulation and technology research on the cold precision forging of inner gear
Based on building the 3-D elasto-plastic FEA model on the internal gear of the speed reducer and its mould,the process of cold extrusion of the internal gear workpiece was simulated by the 3-D elasto-plastic FEA method,and the accurate distribution of forging stress was got.The results of stress distribution were analyzed,and the part of the stress concentratoin was obtained.A method of reducing the concentration of stress was found.The results of simulation make good agreement to the practice,and the serve life of the mold is prolonged obviously.This research plays a guiding role on the simulation of the cold extrusion, controlling of the technical parameter and improvement on the life of the module.
Growth and Characterization of β-RDX Single-Crystal Particles
1,3,5-Trinitrohexahydro-s-triazine (RDX) single-crystal particles crystallized in the β phase have been successfully grown by sublimation–recrystallization. Synchrotron X-ray diffraction results confirm that the recrystallized products are β-RDX single crystals. Compared to the traditional solution deposition methods, the sublimation method used in this work breaks through the mass limitations during the growth of β-RDX. The distribution of α- and β-RDX on different substrates reveals that hydrophilic substrates are prone to grow β-RDX single crystals and that hydrophobic substrates prefer α-RDX single crystals. The sublimation rate dominates the growth of pure β-RDX. The mechanisms of the phase transition from β-RDX to α-RDX during the process of sublimation–recrystallization have been studied. The current results can promote the potential application of β-RDX in the propellant, explosives, and military fields.