Temperature-dependent anisotropic material modeling of the sheet metal component within the polymer injection forming process
In the course of this work, an extended material model for a carbon steel sheet metal has been developed based on Hill’48 yield criterion, considering temperature-dependent plastic anisotropy coefficients. This material model is applied on a polymer injection forming process in which the sheet metal heats up to a critical forming temperature through the contact with the plastic melt. At this temperature range blue brittleness occurs. The elastic properties, the yield stress as well as the plastic anisotropy coefficients of the sheet material become significantly different compared to those at room temperature. It should be emphasized that especially temperature-dependent anisotropy coefficients are not yet considered in most common material models. With the help of the presented modelling approach a more precise modelling of the temperature-dependent carbon steel material behavior can be realised.
Approach for modelling the Taylor-Quinney coefficient of high strength steels
Abstract Precise knowledge of the temperature that arises in the material during plastic forming is of crucial importance, as it has a significant influence on material behaviour and therefore on the forming process. In order to describe the amount of heat that is generated during plastic forming accurately, the Taylor-Quinney coefficient β was introduced as the ratio of dissipated heat to plastic work and generally assumed to be a constant value. However, recent studies have shown that there is a dependency on material and process-specific parameters. In this study, the Taylor-Quinney coefficient β is shown as a function of strain and being influenced by the test specific strain rate and stress state. The tested material is a dual-phase steel HCT980X. The uniaxial tensile test and the Marciniak test with different tallied specimen at forming-relevant global strain rates were investigated. By means of thermographic and optical measuring systems the temperature and local strains were recorded during the tests. Based on an approach similar to the finite volume method, both experimental setups were modelled taking heat transfer effects into account. As a result, the Taylor-Quinney coefficient is calculated by means of experimental data. It is shown that the Taylor-Quinney coefficient is a variable value depending on the flow behaviour of the steel. The local strain rate and the specimen geometries of Marciniak test have a significant influence on the arising heat conduction. The stress state, however, has minor influence on β.
Compensation effects in viscosity-temperature dependence of polymer melts
The thermal dependence of the parameters of the Carreau A model of viscosity has been investigated for 13 polymeric resins. It was shown that the zero-shear viscosity and the time constant obey an Arrhenius-type law and that, for these parameters, compensation effects are exhibited. The shear-thinning index was found to be fairly independent of temperature. An important consequence of a compensation effect is that only one determination of a parameter at a given temperature gives the complete temperature-dependence of this parameter.