Fatigue strength test of casting material GS-20Mn5V
The Small-sample up and down fatigue test method was used to test the fatigue limit of casting GS-20Mn5V which is the most popular casting material in civil engineering. The symmetric tension-compression fatigue test was on the high frequency fatigue tester. Ten useful test values were obtained through twelve tests with standard specimens. The mean value of fatigue limit of GS-20Mn5V is 202.8MPa after a statistic of the test results. The test provides the available data for engineering application.
Fatigue design of cast steel nodes in tubular bridge structures
Due to their aesthetic and structural advantages, tubular space truss structures are enjoying increasing popularity in modern bridge construction. The use of cast steel nodes for the joints between the circular hollow section members is also becoming increasingly popular. The fatigue design of such joints, however, requires additional knowledge with respect to their fatigue resistance. Previous experimental investigations showed very clearly that the fatigue behaviour is governed by the welds between the casting stubs and the hollow section members. This paper presents a methodology for the determination of allowable initial sizes of casting defects as a function of the required fatigue resistance of the welds. The relative influence of the main parameters is quantitatively discussed and recommendations for design are given.
Numerical Simulation of Induction Heating Process of Continuous Casting Slab
Compared with traditional blazing furnace, the Continuous Casting-Direct Rolling is an advanced manufacturing steel technology, which can reduce energy waste, decrease pollution and enhance efficiency. The characteristics of steels during induction heating are complex, the change of material properties with temperature makes exact analysis methods very difficult to implement. Therefore, a powerful computer aided numerical tool (i.e., finite difference analysis) is selected to numerically model the induction heating process in this paper. The mathematic model coupling with electromagnetic field and thermal field was established, and it was solved by finite difference method (FDM), thus the slab temperature distribution and its variation with time were obtained, and the characteristics in whole induction heating process were studied. To validate the program feasible, the results were evaluated and compared with experiment results, which showed that the simulation results are reliable and effective. The skin effect in heating process from the two results was studied and demonstrated, the temperature change caused by different parameters such as the induced power intensity and the corner radian were also presented, which indicate that the slab temperature can be heated uniformly through adjusting these parameters, thus the continuous casting slab can meet the rolling requirement.