Characterisation and modelling friction at the tool-ply interface for thermoplastic woven composites
Press forming of thermoplastic textile composites is a 
fast and efficient method of production. Friction 
occurring between the composite material and pressure 
blank-holder during forming imparts tensile stresses in 
the sheet which help counteract compressive stresses 
generated by material deformation; stresses that can 
result in unwanted wrinkling of the forming sheet. In 
order to model the press forming process and optimise 
boundary conditions, this friction behaviour must be 
characterised and modelled. Two different test methods 
are employed to characterise the friction and two 
complementary modelling strategies, an empirical and a 
predictive approach, are presented.
Press forming a 0/90 cross-ply advanced thermoplastic composite using the double-dome benchmark geometry
A pre-consolidated thermoplastic advanced composite cross-ply sheet comprised of two uniaxial plies orientated at 0/90° has been thermoformed using tooling based on the double-dome bench-mark geometry. Mitigation of wrinkling was achieved using springs to apply tension to the forming sheet rather than using a friction-based blank-holder. The shear angle across the surface of the formed geometry has been measured and compared with data collected previously from experiments on woven engineering fabrics. The shear behaviour of the material has been characterised as a function of rate and temperature using the picture frame shear test technique. Multi-scale modelling predictions of the material’s shear behaviour have been incorporated in finite element forming predictions; the latter are compared against the experimental results.
The microscale obstacle-resolving meteorological model MITRAS v2.0: model theory
Abstract. This paper describes the developing theory and underlying
processes of the microscale obstacle-resolving model MITRAS version 2. MITRAS
calculates wind, temperature, humidity, and precipitation fields, as well as
transport within the obstacle layer using Reynolds averaging. It explicitly
resolves obstacles, including buildings and overhanging obstacles, to
consider their aerodynamic and thermodynamic effects. Buildings are
represented by impermeable grid cells at the building positions so that the
wind speed vanishes in these grid cells. Wall functions are used to calculate
appropriate turbulent fluxes. Most exchange processes at the obstacle
surfaces are considered in MITRAS, including turbulent and radiative
processes, in order to obtain an accurate surface temperature. MITRAS is also
able to simulate the effect of wind turbines. They are parameterized using
the actuator-disk concept to account for the reduction in wind speed. The
turbulence generation in the wake of a wind turbine is parameterized by
adding an additional part to the turbulence mechanical production term in the
turbulent kinetic energy equation. Effects of trees are considered
explicitly, including the wind speed reduction, turbulence production, and
dissipation due to drag forces from plant foliage elements, as well as the
radiation absorption and shading. The paper provides not only
documentation of the model dynamics and numerical framework but also a solid
foundation for future microscale model extensions.
