Development of nondestructive non-contact acousto-thermal evaluation technique for damage detection in materials.
This paper presents the development of a new non-contact acousto-thermal signature (NCATS) nondestructive evaluation technique. The physical basis of the method is the measurement of the efficiency of the material to convert acoustic energy into heat, and a theoretical model has been used to evaluate this. The increase in temperature due to conversion of acoustic energy injected into the material without direct contact was found to depend on the thermal and elastic properties of the material. In addition, it depends on the experimental parameters of the acoustic source power, the distance between sample and acoustic source, and the period of acoustic excitation. Systematic experimental approaches to optimize each of the experimental variables to maximize the observed temperature changes are described. The potential of the NCATS technique to detect microstructural-level changes in materials is demonstrated by evaluating accumulated damage due to plasticity in Ti-6Al-4V and low level thermal damage in polymer matrix composites. The ability of the technique for macroscopic applications in nondestructive evaluation is demonstrated by imaging a crack in an aluminum test sample.
Ultrasound excited thermography: an efficient tool for the characterization of vertical cracks
Ultrasound excited thermography has gained a renewed interest in the last two decades as a nondestructive testing technique aimed at detecting and characterizing surface breaking and shallow subsurface discontinuities. It is based on measurement of the IR radiation emitted by the specimen surface to detect temperature rises produced by the heating of defects under high amplitude ultrasound excitation and is primarily addressed to flaws with contacting faces, such as kissing cracks or tight delaminations. The simplicity of application and the ability to detect small cracks in challenging media makes it an attractive emerging technology, which is still in a development stage. However, it has proven to provide an opportunity for the quantitative characterization of defects, mainly of vertical cracks. In this review, we present the principles of the technique and the different experimental implementations, we put it in context with other nondestructive tests and we summarize the work done in order to improve defect detectability and test reliability, with the final goal of determining the probability of detection. Then we review the contributions aimed at characterizing vertical cracks, i.e. retrieving the geometry and location of the crack from surface temperature data, generated by ultrasonic excitation.
Finite Difference Modeling on the Temperature Field of Substrate in Friction Surfacing
Friction surfacing is an advanced process of great potential, especially in the field of repair and reclamation of worn and damaged components. As a kind of thermal processing technology, the temperature profile and changes of the substrate in friction surfacing are important factors to get coatings of high quality. In this paper, the temperature field of the substrate during the process is simulated by finite difference method. The results are consistent with experiments, reappearing the temperature change of the substrate during friction surfacing, allowing further study on figuration and quality of coatings.