Modelling and computer simulation of reagents diffusion in high temperature diffusion controlled heterogeneous reactions
Purpose: In this paper a computational method which takes into account convection in the melting metal and slag phases is discussed. Design/methodology/approach: A deterministic computational model of high-temperature heterogeneous reaction between metal and oxide melts has been developed. Findings: Transport of reagents and products of reaction occur simultaneously both by diffusion and by laminar natural convection of the melting metal and oxide fluxes. The convection-diffusion equations have been numerically solved by a finite-differences time-implicit discretization scheme. The model was implemented by program which had been written in C# language. The computations have been performed for desulfurization reaction between liquid metal and slag phases. Research limitations/implications: To verify the reliability of the model, the computed results have been compared with experimental data. The good agreement has been obtained. The numerical results agree well with the results which were found by two independent experiments. Originality/value: This computational model enables to obtain results, for example sulfur concentration changes along the x axis, which is very difficult, almost impossible, to get by experiment. Using this mathematical model allows to predict the distribution of elements in the metal during the refining process and to reduce expenses in selection of optimum process’ conditions, which provide the metal with required composition. This model can be used for quantitative analysis of the diffusion stage of the heterogeneous reactions.
Oxidation of molten ferrous sulphide
Molten ferrous sulfide of sulfur content lower than stoichiometric FeS was oxidized at 1200 and 1230°C in a stream of oxygen and argon gas mixture under conditions where the overall reaction rate was controlled by the diffusion rate of the gaseous components. The weight change of the sample during the oxidation experiment was recorded continuously. Initially, the melt absorbed a certain amount of oxygen and reached a composition very close to the FeS-FeO pseudo-binary system. Following this, the FeS oxidized to produce FeO and the sample weight decreased. As the mole fraction of FeO increased, the activity of magnetite was found to increase rapidly and the formation of appreciable amounts of magnetite occurred.
Evolution of carbide precipitates in Hastelloy N joints during welding and post weld heat treatment
Abstract The effects of welding and post weld heat treatment (PWHT) on the morphology, composition and lattice parameter of the precipitates in the welding joints of Hastelloy N alloy have been investigated. Joint samples were prepared using a gas tungsten arc welding process with ERNiMo-2 fillers, and then solid-solution treated at 1100 °C for 20 min. After welding, eutectic M6C carbides can be observed in the heat affected zones (HAZ) and weld zones (WZ). These eutectic M6C carbides become spheroidized during the following PWHT. The concentration of Si decreases during the transformation from the primary ones to eutectic ones, and then increases during the spheroidizing process. The total concentration of Si + Cr in M6C carbides remains stable during welding and PWHT. At the same time, the heat leads to the outward diffusion of Mo from the M6C carbides, which results in a decrease of the lattice parameter.