Development and Testing of Cold gas Sprayed Circuit Boards for Power Electronics Applications
Within the framework of the presented project, new mounting concepts for power electronics were implemented by applying Al/Cu coat systems to insulators by means of cold gas spraying (CGS). The layers sprayed with cold gas were investigated and good material properties are observed. The applied metallizations show an extremely small porosity, no thermally induced phase conversions or process-related oxides and a high adhesive strength. Also the processing of assemblies with standard processes such as a soldering, adhesive bonding and heavy wire bonding is possible. The temperature shock stability of the new substrates was determined in temperature cycle experiments and it was compared with the temperature shock stability of the DCB substrates. The substrates were tested actively but also passively in bicameral temperature shock chamber and in power cycling experiments at power electronic function samples. The accomplished reliability investigations showed that the characteristic lifetime of the cold gas sprayed substrates is approximately 80% of the characteristic lifetime of the DCB substrates. These demonstrate that the substrates produced in cold-gas technology can be used for power electronic applications.
Aufbau- und Verbindungstechnik von Leistungsbauelementen
Der Einsatz eines Leistungsbauelements fuhrt zu Verlusten. In einem vereinfachten Anwendungsbeispiel soll die Grosenordnung abgeschatzt werden:
Evaluation of buckling load and dynamic performance of steel shear wall retrofitted with strips made of shape memory alloy
One of the most imperfections of the steel shear wall is out of plane displacements that cause severe damage in both structural and non-structural elements. In this paper, the effects of shape-memory alloys on steel shear walls are investigated. First, a numerical analysis using the finite element method in ABAQUS software has been carried out according to an experimental test. The results of the numerical analysis have been verified with experimental results. Next, shape-memory alloy fibers have been added vertically and horizontally to various parts of the steel shear wall. The results show that retrofitting with the shape-memory alloy reduces the out-of-plane displacement of the steel shear wall under both cyclic and seismic loadings. Besides, the buckling load in the steel shear wall increases when it is retrofitted with the shape-memory alloy. Also, the total out-of-plane movement (accumulated absolute displacements) of the steel shear wall and non-structural damage are controlled by the characteristic of a shape-memory alloy material called “super-elastic”.