An Experimental Modelling and Numerical FE Analysis of Steel-Strip Ironing Process
This paper deals with analysis of steel strip ironing using experimental modelling and numerical FE simulation. Since both approaches are complementary to each other, numerous results were obtained that enable complete analysis of the processes with in deformation zone. Device for modelling of strip ironing has been developed for experimental testing. Die cone angle, holding force, contact friction conditions on the die and the punch side were varied, due to easily replace able working elements of the device. Friction coefficient values used in numerical FE simulations were determined based on measured values of forces on die and punch, as well as forming load on machine. Experimentally obtained results were confirmed by FE analysis that provided additional information about physics of the process itself within deformation zone. Presented research results point to coherent influences of process factors on tensile wall stress values, which represents key indicator for efficiency of forming, resulting in recommendations for efficient process management.
Simulation of Ironing Process for Bullet Case to Get Minimum Forming Force with Variation of Die Angle and Reduction Wall Thickness
This study described how the ironing process to manufacture 20 mm caliber bullet case. For this purpose, the first step is analyzing the process parameters, and then calculates the forces needed to make the formation of bullet case. Through the analysis of the process it is known, that the ironing process parameters most influential to the magnitude of forming force are the die angle α and the reduction of the wall thickness. In this study a simulation is conducted to determine a minimum required of forming force until the process successful. That means the required bullet case accordance with the determined specifications and geometry. The material used for bullet case caliber 20 mm is brass Cu30% Zn 70% early-shaped cup with 33.5 mm outer diameter, 3 mm thick and 37 mm high. Based on material strength calculation, the ironing force is determined with value of 50.01 kN. By using this value the maximum allowable wall reduction thickness in the ironing process is 26.7%. The simulation is carried out using finite element method on a variety of die angle such as α = 5°, 10°, 15°, 20° and 25° respectively. The simulation results show that the shell cannot through the die on each angle die. Similarly, in variation of reduction by 5%, 10%, 15%, 20% and 25%, the ironing process is also unsuccessful. However, by load of 138 kN, in the 26.7% reduction and at die angle α=5°, the ironing process to produce cylinder is successfully. Similarly by the same of wall thickness reduction, with force of 148 kN and the die angle of 10°, the ironing process is also successfully to fulfill the bullet case with a specified geometry.
Industrial inorganic pigments
General Chemical and Physical Properties Behavior of Pigments in Binders White Pigments Titanium Dioxide Zinc Sulfide Colored Pigments Oxides and Hydroxides Cadmium Pigments Bismuth Pigments Ultramarine Pigments Iron Blue Pigments Carbon Black Properties Production Processes Specialty Pigments Magnetic Pigments Anticorrosive Pigments Luster Pigments Transparent Pigments.