Effects of pretreatment on the structure and properties of electroless nickel coatings
The pretreatment process can significantly affect the corrosion resistance of electroless nickel (EN) coatings. One of the most important reasons is that different pretreatment processes can give different surface morphologies of the substrate. The scanning electron microscope (SEM) and the scanning tunneling microscope (STM) have been used to investigate the structure and properties of EN coatings in the as-plated condition for various deposition times, in relation to different mechanical/chemical pretreatment processes. The morphology of the substrate surface is found to be a key factor in control of the porosity of EN coatings. It can significantly affect the formation of EN deposits, not only in the early stage but also in the morphology/ structure during the continued growth of the deposit
Porosity of Electroless Nickel Coatings Investigated Using Different Porosity Tests and Their Application
The porosity of electroless nickel coatings on mild steel substrates having different substrate surface roughness and coating thickness was investigated using NSS (Neutral Salt Spray), ferroxyl, an...
Investigation of large strain extrusion machining (LSEM) of pure magnesium (Mg)
Abstract Large strain extrusion machining (LSEM) is used to produce pure magnesium strips directly from as-cast billets. LSEM reduces manufacturing steps and the special shear direction inclines the unfavorable strong basal texture of Mg. Finding suitable parameter ranges to control geometry and properties of the produced strip is a great challenge. In the present research, a finite element model is proposed and verified with experiments and previous findings. Next, effects of process parameters (temperature and pressure) on geometrical and microstructural properties of the produced strips are investigated. Studying the involved failure micro-mechanisms shows that the process temperature and hydrostatic pressure have adverse effects on the production of a flawless strip. To reduce the temperature and hydrostatic pressure throughout the LSEM process many different conditions are tested by the FEM model. Among all the examined conditions, 0.85 m m R e v feed and 530 R e v m i n rotation speed yields the most promising results it terms of low temperature, low hydrostatic pressure, and stable machining force. The proposed conditions are applied in the experimental setup and a uniform and flawless strip is obtained.