Study on the influences of the tool wear upon the change of chip type
This paper analyzes force received by chip in process of machining the stainless steel 1Cr18Ni9Ti. The force state was analyzed respectively when cutting edge wear, groove wear, boundary wear of the minor cutting edge and the groove wear occurred. Based on analyzing the effects of cutting force changes on chip type, the effect law of tool wear upon the changes of chip type was obtained. Cutting experiments were carried out and the high-speed camera and the piezoelectric force measurement instrument were used to obtain cutting force data to verify the influences of tool wear on the changes of chip type. The research results provide the theoretical foundation for solving the key technical problems of tool breakage in the automated production.
Investigation on the influence of tool wear upon chip morphology in end milling titanium alloy Ti6Al4V
Titanium alloys are widely utilized in aerospace, automotive, biomedical and chemical engineering, etc., thanks to their excellent combination of high-specific strength, fracture, corrosion resistance characteristics, etc. However, titanium alloys are difficult-to-machine materials. Tool wear is one of the bottlenecks restricting their machining efficiency. A systematic study on the relationships among tool wear, chip morphology, and cutting vibration is inadequate. In this study, chip morphology and cutting vibration characteristics under different tool wear stages are examined using optical microscope, SEM, and vibration test system. The mechanism of tool wear in end milling titanium alloy is also investigated. Results indicate that with the progression of tool wear, the chip segment degree becomes more and more serious. The mechanism for this phenomenon is probed. Tool wear progression enlarges the cutting vibration which causes the friction force on tool/chip interfaces to increase, and this aggravates chip edge wear accordingly. On the contrary, the increase of chip segment degree induces the progression of cutting vibration and tool wear. Therefore, the aim of the present research is to investigate the sophisticated relationship. This will benefit for improving cutting efficiency and guaranteeing machining quality in end milling titanium alloy.
Effect of Aeration and Agitation Regimes on Lipase Production by Newly Isolated Rhodotorula mucilaginosa–MTCC 8737 in Stirred Tank Reactor Using Molasses as Sole Production Medium
The influence of media and process parameters (aeration and agitation) on fermentation broth rheology and biomass formation has been studied in 1.5-l stirred tank reactor for lipase production using Rhodotorula mucilaginosa MTCC 8737. Molasses, as sole production medium, is used for lipase production by varying aeration (1, 2, and 3 vvm) and agitation speeds (100, 200, and 300 rpm). Maximum lipase activity of 72 U/ml was obtained during 96 h of fermentation at 2 vvm, 200 rpm, pH 7, and 25 ± 2°C temperature. Lipase production kinetics with respect to dry cell weight of biomass showed YP/S of 25.71 U/mg, specific product formation of 10.9 U/mg DC, and YX/S 2.35 mg/mg. Maximum lipase activity (MC 2) of 56 U/ml was observed at 1% molasses, and a further increase in the molasses concentration of (%) 1.5 and 2 inhibited the product formation of lipase with 15 and 8.5 U/ml, respectively. The production kinetics of molasses media showed YP/X was 14 U/mg DC, YP/S 16 U/mg, and YX/S 1.14 mg/mg during 96 h of bioreactor operation. The kLa values for all batches (MC 1–MC 4) at 96 h of fermentation were 32, 28, 21, and 19/h, and the |oxygen transfer rate were 54.4, 56, 35.7, and 17.29 mg/l h, respectively. Increase in molasses concentration resulted in decreased lipase activity by increase in viscosity of the fermentation broth.