Recycling Waste Bakelite As A Carbon Resource In Ironmaking
Bakelite is a 3-dimensional cross-linked network structured thermosetting polymer which is difficult to recycle after use. However, it contains high levels of carbon and CaCO3 that can be recovered for use as reductant and fluxing agent in ironmaking. In this work we report the use of postconsumer bakelite as reductant for the production of metallic iron from iron oxide in a horizontal tube furnace through the composite pellet approach.Gas emission studies were conducted by pyrolysing raw bakelite at different temperatures within the temperature range 1200-1600 °C in a horizontal tube furnace. Following this,composite pellets were then formed from mixtures of iron oxide and post-consumer bakelite.The iron oxide-bakelite composites were heated from room temperature to 1200 °C and then between 1200-1600 °C in a continuous stream of pure argon and the off gas was analysed continuously using an infrared (IR) gas analyser. Elemental analyses of samples of the reduced metal were performed chemically for its oxygen content using a LECO oxygen/nitrogen analyser. The extent of reduction after ten minutes was determined from the oxygen content. Gas emission studies revealed the emission of large volumes of the reductant gases CO and CH4along with CO2.It is further demonstrated that post-consumer bakelite is effective at reducing iron oxide to produce metallic iron.
Recycling Waste Electrical Socket as a Carbon Resource in Ironmaking
Globally, millions of waste electrical sockets (WES) are generated annually. This category of waste material is difficult to recycle because they are thermosetting polymers which cannot be remoulded after setting. In this work, the reduction of medium grade Agbaja iron ore from Nigeria, by carbonaceous materials generated from WES was investigated through experiments conducted in a domestic microwave oven. Composite pellets of medium grade Agbaja iron ore (assaying ~74 % Fe 2 O 3 ) with WES were irradiated in a domestic microwave oven (Pioneer, Model PM-25 L, 2450 MHz and 1000 W). The reduced mass was characterised by XRD and SEM/EDS analyses and the extent of reduction after 40 min was determined. SEM/EDS analysis revealed a highly reduced mass with distinct peaks of elemental iron and this was corroborated by XRD analyses that confirmed the formation of metallic iron. The extent of reduction obtained after using WES as reductant was over 80%. Accordingly, carbonaceous materials generated from waste electrical sockets are effective reductants for producing metallic iron from the Agbaja iron ore. Keywords : Waste Electrical Sockets, Thermosetting Polymer, Agbaja Iron Ore; Municipal Solid Waste
Effect of Calcium Glycerophosphate on Demineralization in an in vitro Biofilm Model
The aim was to investigate the anti-caries properties of calcium glycerophosphate (CaGP) using an in vitro bacterial flow cell model. Four flow cells, inoculated from a chemostat containing a seven-organism bacterial consortium, were pulsed with sucrose twice daily, to provide an acidic challenge and pH-cycling conditions. Blocks of enamel and dentine were mounted in each flow cell. In a study on the effect of CaGP concentration, CaGP was pulsed into three of the flow cells, at the same time as the sucrose, to give concentrations of 0.10, 0.25 and 0.50%. Water was pulsed into the fourth flow cell with the sucrose. Microradiography revealed a significant dose response of decreasing demineralization as CaGP concentration increased. Reductions at 0.25 and 0.5% were significant when compared to the control. A second study investigated the effect of timing of CaGP pulsing, relative to sucrose, on enamel and dentine demineralization. CaGP (flow cell concentration 0.2%), was pulsed 1 h before, during or 1 h after the sucrose pulse; a water control was employed. In enamel, pulsing CaGP before the sucrose reduced demineralization significantly compared to concurrent pulsing, which in turn gave a significant reduction compared to pulsing after sucrose, which did not reduce demineralization significantly compared to the water control. In dentine, CaGP reduced demineralization significantly only when pulsed before the sucrose. The findings suggest that in vivo, the anti-caries potential of CaGP may be greater if it is applied before a cariogenic challenge.