Development of a One-Step Process for Production of Foam Core Particleboards using Rigid Polyurethane Foam
A simulated one-step process has been developed for the production of foam core particleboards using rigid polyurethane as the core layer. The results showed that the different techniques used for surface layer separation (unresinated particles and sprayed water) and foam injections (open system and closed system) had no influences on panels’ characteristics. Mechanical properties (e.g., bending strength and internal bond strength) were mostly influenced by the surface layer thickness, while the water absorption and edge screw withdrawal were influenced by the foam cell structure. The use of sprayed water for surface layer separation doubled the formaldehyde emission (FE) of the panels. The addition of urea (based on 10% of the dry resin) to the sprayed water had a positive effect of reducing the final FE. Furthermore, increasing the surface layer thickness had a positive, linear relationship with FE.
Effect of ingredient ratios of rigid polyurethane foam on foam core panels properties
One-step manufacturing process (in-situ foaming) provide great potential for the production of foam core panels. Polyurethane (PU) foam showed good applicability for use for in-situ foaming. Here, the effect of ingredient ratios of rigid PU foam on foam performance and panel properties is investigated. It was observed that the isocyanate (ISO) content and polyols (PO) type and content significantly change the foam and panel properties. Foam cell density, as the most important factor influencing the foam characteristics, was higher in foams with higher ISO and polyether content. Bending strength, internal bond and screw withdrawal resistance of the foam core panels were significantly enhanced when the ISO and polyether content was increased in the foam formulation. Varying the ISO content had no influence on panel properties with higher content of polyester (60%) in the PO blend. Varying the foam ingredient ratios did not change the thickness swelling, while the water absorption was dependent on the foam components ratios. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016, 133, 44722.
Heat Transfer Characteristic for a New Plate Metal Hydride Reactor
The property of major metal hydride reactors in the world was analyzed and a new plate metal hydride reactor was designed.An experimental facility to test the metal hydride reactor was also designed correspondingly.The effective thermal conductivity of the plate metal hydride reactor was measured by varying the initial metal hydride packing fraction,the kind of filled gas and the pressure of the filled gas,cycle numbers.The test results show that the effective thermal conductivity of the reactor,has exceeded(7.5) W/(m·K) before activation,which is increased greatly.After alloy activation,the effective thermal conductivity of the reactor has a linear change trend with the hydrogen pressure during the interval 0.1~3.5 MPa.The effective thermal conductivity of the reactor just only decreases quickly at the beginning,but becomes stable after several cycles.