Relationship Of Shear Histroy, Morphology – Microstructure And Mechanical Properties Of Micro Injection Molded Parts
The relationship of shear history, morphologymicrostructure and mechanical properties of the microscale parts was investigated based on the polypropylene parts with thickness 0.2mm and 0.5mm molded under varied injection speed. Shear rate was analyzed using Moldflow. 0.5 mm parts showed skin-core structure in the thickness direction with imperfect shish-kebab structure appeared in the transition layer between skin layer and core layer, however, the transition layer of 0.2 mm parts shows columnar crystal. The whole shear level in shear history increased with injection speed increasing for all the parts with two thicknesses. The ratio of skin layer of 0.5 mm parts decreased as the injection speed increased, which result in the decreasing of yield stress, modulus, breaking strength and elongation at break. The ratio of skin layer of 0.2 mm parts increased with injection speed increasing, and results in increasing of yield stress, modulus and breaking strength, and decreasing of elongation at break.
Process–property–structure relationship in miniaturized injection moulded polyoxymethylene samples
Micro-injection moulding is one of the key manufacturing technologies for thermoplastic polymeric materials for the mass production of high value miniaturized components. However, this process is not just a straightforward down scaling of the conventional injection moulding technique. Indeed, during the micro-injection the polymer melt is forced to flow at high strain rates through very small channels in nonisothermal conditions; this can lead to complex microstructures and to parts with unexpected performances. In this work, the relationships among the processing conditions, the mechanical properties and the microstructural characteristics of polyoxymethylene miniaturized specimens obtained by injection moulding were investigated. The attention was focused on the influence of the process temperatures on the mechanical behavior, examined by uniaxial tensile tests, and on the microstructural characteristics of the specimens, examined by differential scanning calorimetry, wide-angle X-ray diffraction, polarized light microscopy, and dynamic-mechanical thermal analysis. The results highlighted that material ductility in the miniaturized specimens is significantly affected by the mould temperature, because of the sample microstructure. Different degrees of orientation of polymer crystallites and different morphologies of the skin/core transition region were observed in dependence on the process temperatures. POLYM. ENG. SCI., 54:512–521, 2014. © 2013 Society of Plastics Engineers
Influence of filler addition, storage medium and evaluation time on biaxial flexure strength and modulus of adhesive systems
Abstract Objective. This study evaluated the effects of filler addition, storage medium and time on biaxial flexural strength and flexural modulus of six adhesive systems. Materials and methods. The adhesives were either unfilled resins: Single Bond, Prime&Bond 2.1 and One-Step; or filled resins: Single Bond Plus, Prime&Bond NT and One-Step Plus. Resin discs of each product (0.5 mm thick × 6.0 mm diameter) were prepared using silicon molds (n = 10). The discs were stored dry, in water, mineral oil or ethanol for 1 week or 3 months before biaxial flexural testing. Data were statistically analyzed by 3-way ANOVA and Tukey's post-hoc test (α = 0.05). The specimens were tested in a universal testing machine at 1.27 mm/min until failure occurred. Results. In general, the storage in ethanol led to significantly lower flexural strength and flexural modulus values than the other storage conditions for all adhesives in both storage periods. Filler addition increased flexural strength and flexural modulus for Prime&Bond NT, when it was stored dry or in water for 1 week. For Single Bond Plus, the filler addition resulted in higher flexural modulus, when it was stored for 1 week in oil and in ethanol. No significant differences in flexural modulus were observed between One-Step and One-Step Plus in any storage medium. Conclusions. Results suggested that filler addition does not necessarily have to increase the flexural strength and flexural modulus. Ethanol and oil storages tended to yield opposite effects.