Synergies among the self-assembled β-nucleating agent and the sheared isotactic polypropylene matrix
Abstract The impacts of both shear temperature and shear rate on both the self-assembled β-nucleating agent (β-NA) in the hosting isotactic polypropylene (iPP) matrix and the subsequent crystallization of the hosting iPP matrix were investigated by polarized optical microscopy (POM) and wide-angle X-ray diffraction (WAXD), and small-angle X-ray scattering (SAXS) measurements, respectively. Under static condition, β-NA could self-assemble into snowflake-like aggregate. Once shear was applied, three kinds of self-assembled aggregates could be developed prior to the crystallization of matrix depending on the applied shear temperatures, that is, snowflake-like self-assembled aggregate at 200 °C, deformed snowflake-like one with smaller branches at 180 °C, tiny and dense needle-like one if shear temperature was further decreased to 160 °C. Since β-NA with various self-assembled aggregates can act as nucleating templates for the subsequent nucleation of iPP matrix, it is conceivable that the crystallization behavior of the iPP matrix can be altered. As expected, β-phase crystallinity, long period and lamellar thickness are steadily dependent on the shear temperature and shear rate. That is, when shear was applied at 200 °C, β-phase crystallinity, long period and lamellar thickness keeps almost constant regardless of the shear rate. If melt was sheared at 180 °C, β-phase crystallinity was decreased while long period and lamellar thickness remained unchanged with elevating shear rate. At lower shear temperature (i.e., 160 °C), β-phase crystallinity, long period and lamellar thickness were further decreased with increasing the shear rate. These results are of practical significance to understand the long-term ignored issue: apart from the loading of β-NA, different self-assembled aggregates formed in flow field are another crucial factor in determining the microstructure development of matrix.
Combined effect of β-nucleating agent and multi-walled carbon nanotubes on polymorphic composition and morphology of isotactic polypropylene
The effects of nucleating duality, imposed by a mixed nucleating agent (NA) system containing multi-walled carbon nanotubes (MWCNTs) and a rare earth (WBG), on the crystallization behaviors of isotactic polypropylene (iPP) including the peak temperature of crystallization (Tcp), polymorphic composition, and crystalline morphology, were probed in detail by calorimetry, X-ray diffraction, and polarized light microscopy. In such mixed nucleating agent system, MWCNTs is active filler to induce α-nucleation for iPP, while WBG serves as β-nucleating agent. When the WBG content was low (0.05%), the crystals of WBG were as a form of individual isotropic dendrite, and the enhancement of Tcp was achieved by the incorporation of MWCNTs. As the WBG content was high as 0.1%, a percolated NA network consisted of needlelike crystals of WBG yielded before nucleating the prevalent crystallization of iPP. In this case, the addition of MWCNTs has no obvious effect on Tcp. However, by varying the mass proportion of MWCNTs/WBG, the polymorphic composition was adjusted significantly, indicating a nucleation competition between MWCNTs and WBG. Although the competitive growth existed between α-crystals nucleated by MWCNTs and β-crystals nucleated by WBG, the formation of primary β-crystallite was always prior to the α-nucleated crystallization, as confirmed by crystalline morphology. These findings are useful for developing a new pathway to prepare iPP-based composite with good mechanical property via the addition of mixed nucleating system containing active inorganic filler and β-nucleating agent.
EFFECT OF SAMPLE PREPARATION ON WATER TREE RESISTANCE OF XLPE/SEBS BLENDS
The effects of an aromatic polymer, such as poly[styrene-b-(ethylene-co-butylene)b-styrene] (SEBS), and its preparation processes on water tree resistance, morphology, crystallinity, dielectric constant and dielectric loss tangent of crosslinked polyethylene (XLPE)/SEBS and XLPE/SEBS/ethylene vinyl acetate (EVA) blends were investigated. The XLPE/SEBS samples were characterized by means of differential scanning calorimetry, scanning electron microscopy, dielectric spectral analysis and the accelerated water treeing experiment. The results clearly showed that although SEBS was partially compatible with LDPE and it was dispersed evenly in XLPE matrix, the blends demonstrated excellent dielectric performances, such as dielectric constant and dissipation factor. The crystallinity of XLPE/SEBS blends was decreased with increase in SEBS content and it was further decreased with the addition of EVA. SEBS could effectively improve the water-tree resistance of XLPE and both SEBS and EVA were found to improve the water tree resistance of XLPE synergistically as expected. The differences in sample preparation processes could change the phase morphology and dielectric performance of the blends, and could also influence the dispersion of SEBS in XLPE matrix as well as the crystallinity of the blends. Different preparation processes led to different water tree resistance behaviours of the samples. The improvement of SEBS dispersion in XLPE matrix helped to improve the water tree resistance of XLPE.