Comparison of thermal insulation performance of fibrous materials for the advanced space suit.
The current multi-layer insulation used in the extravehicular mobility unit (EMU) will not be effective in the atmosphere of Mars due to the presence of interstitial gases. Alternative thermal insulation means have been subjected to preliminary evaluation by NASA to attempt to identify a material that will meet the target conductivity of 0.005 W/m-K. This study analyzes numerically the thermal conductivity performance for three of these candidate insulating fiber materials in terms of various denier (size), interstitial void fractions, interstitial void media, and orientations to the applied temperature gradient to evaluate their applicability for the new Mars suit insulation. The results demonstrate that the best conductive insulation is achieved for a high-void-fraction configuration with a grooved fiber cross section, aerogel void medium, and the fibers oriented normal to the heat flux vector. However, this configuration still exceeds the target thermal conductivity by a factor of 1.5.
Thermal Failure Analysis of Fiber-Reinforced Silica Aerogels under Liquid Nitrogen Thermal Shock
Aerogel materials are recognized as promising candidates for the thermal insulator and have achieved great successes for the aerospace applications. However, the harsh environment on the exoplanet, especially for the tremendous temperature difference, tends to affect the tenuous skeleton and performances of the aerogels. In this paper, an evaluation method was proposed to simulate the environment of exoplanet and study the influence on the fiber-reinforced silica aerogels with different supercritical point drying (SPD) technology. Thermal conductivity, mechanical property and the microstructure were characterized for understanding the thermal failure mechanism. It was found that structure and thermal property were significantly influenced by the adsorbed water in the aerogels under the thermal shocks. The thermal conductivity of CO2-SPD aerogel increased 35.5% after the first shock and kept in a high value, while that of the ethanol-SPD aerogel increased only 19.5% and kept in a relatively low value. Pore size distribution results showed that after the first shock the peak pore size of the CO2-SPD aerogel increased from 18 nm to 25 nm due to the shrinkage of the skeleton, while the peak pore size of the ethanol-SPD aerogel kept at ~9 nm probably induced by the spring-back effect. An 80 °C treatment under vacuum was demonstrated to be an effective way for retaining the good performance of ethanol-SPD aerogels under the thermal shock. The thermal conductivity increases of the ethanol-SPD aerogels after 5 shocks decreased from ~30 to ~0% via vacuum drying, while the increase of the CO2-SPD aerogels via the same treatments remains ~28%. The high-strain hardening and low-strain soften behaviors further demonstrated the skeleton shrinkage of the CO2-SPD aerogel.
Effects of reservoir volume on performance of pulse tube cooler.
A pulse tube cooler has the advantages of long-life and low-vibration over conventional cryocoolers such as G-M and Stirling coolers because of the absence of moving parts at low temperature. On the other hand, the combination of a reservoir and orifice is indispensable to optimize the performance of pulse tube coolers. In order to make the pulse tube cooler compact for practical applications, the volume of reservoir should be minimized. This paper analyzes the effects of the reservoir volume on the thermodynamic performance of various components in a simple orifice and a double-inlet pulse tube cooler by combining a linearized model with a thermodynamic analysis. Expressions of entropy production for those components are presented. The results show that the reservoir volume has a significant influence on the entropy production in the various components when the reservoir to pulse tube volume ratio is smaller than about 5. The ratio is important to determine the minimum reservoir volume for a pulse tube cooler. Optimum settings for a double-inlet pulse tube cooler are also discussed.