Examining the Relationship Between Ballistic and Structural Properties of Lightweight Thermoplastic Unidirectional Composite Laminates
Abstract : The pursuit for lightweight personal protection (helmets, body armor, etc.) has been a key issue for the Army in recent years. Previous efforts have shown that the variation of orientation and architecture in ultra-high molecular weight polyethylene (UHMWPE) composite panels can significantly affect ballistic performance characteristics. In our experiments, an architecture now referred to as ARL X Hybrid emerged as the clear leader in the compromise between ballistic performance and back face deformation (BFD). For this work, thermoplastic unidirectional materials (both aramid and polyethylene based) were evaluated using 17 grain FSP V50 and 9 mm BFD testing in both typical ([0 deg/90 deg]) and X Hybrid architectures, at an areal density target 27% lighter (7.8 kg/sq m) than the currently fielded state of the art. Digital Image Correlation (DIC) was employed to characterize the materials during testing and to help elucidate the panel response as a function of architecture. Polyethylene materials in the X Hybrid architecture were shown to retain 96-99% of the [0 deg/90 deg] architecture's V50 ballistic performance, while also reducing the BFD by 36-41%. Higher fiber involvement, increased interaction area, and increased membrane stress and through-thickness compression are proposed as factors for this phenomenon.
Molecular influence in high-strain-rate microparticle impact response of poly(urethane urea) elastomers
Abstract The dynamic deformation response of select model poly(urethane urea) elastomers (PUU) at high strain rates is investigated via an all-optical laser-induced projectile impact test (LIPIT). LIPIT measurements allow the direct visualization of the impact of micro-projectiles (silica spheres) on substrates and in-situ characterization, including depth of penetration and the extent of rebound of the micro-projectiles. PUUs are proven to be robust and the silica spheres are observed to rebound from them upon impact. In addition, for PUUs a strong correlation was noted between the coefficient of restitution and the maximum depth of penetration. Also, the coefficient of restitution data is comparable to that of glassy polycarbonate (PC), which is in great contrast to the comparison of the corresponding ambient storage modulus data obtained via dynamic mechanical analysis at 1 Hz. We hypothesize that high-rate deformation-induced glass transition is a plausible molecular relaxation mechanism towards macroscopic, dynamic stiffening/strengthening in PUUs.
Traceability strategy for gear-pitch-measuring instruments: development and calibration of a multiball artifact
There is a strong demand to ensure the traceability of gear-measuring instruments (GMIs). We propose a multiball artifact (MBA) for the evaluation of pitch-measuring accuracy. The aim of the MBA is to transfer the minimum uncertainty from a calibrated value at the National Metrology Institute of Japan (NMIJ) to a measured value of GMIs at a shop floor. The MBA is composed of equally spaced high-accuracy balls around an axis. The pitch-measuring accuracy of GMIs is evaluated by measuring the angular pitch deviation of the balls instead of the angular pitch deviation of a gear. We calibrated the angular pitch deviation using a coordinate measuring instrument (CMM) at the NMIJ and adapting a multiple-orientation technique. We proposed a calibration strategy of the angular pitch deviation. The calibration value of the pitch deviation for the MBA at the NMIJ was obtained with a measurement uncertainty (U95) of 0.2 µm. We evaluated the pitch-measuring accuracy of a GMI using the calibrated MBA. Each value of U95 for the cumulative and single pitch deviations for the left and right flanks was less than or equal to 0.5 µm. The small uncertainty was transferred from the NMIJ to the GMI.