Advanced Plasma Nitriding for Aluminum and Aluminum Alloys
Low hardness and wear resistance of aluminum alloys limit their use in practical application to automotive parts. Formation of hard aluminum nitride (AlN) layer on the surface can prolong the life time of aluminum automotive parts. Plasma nitriding was selected in the present study to form AlN layer on aluminum alloys. This processing is an environmental friendly method because of its low gas and energy consumption. Normal plasma nitriding requires long processing time to successfully form AlN layer. For advancing this surface treatment, refining microstructure and micro-alloying processes are proposed to activate the formation of AlN by plasma nitriding. Bulk Mechanical Alloying is used not only to make grain-size refinement but also to carry out micro alloying with addition of 1 mass%Ti. The formation rate of AlN layer is improved from 4:2 � 10 � 5 mm/s to 20:8 � 10 � 5 mm/s by microstructure refining. In particular, since the co-formed TiN with AlN works as a template in the initial state nitriding, the micro-alloyed aluminum can be nitrided even without pre-sputtering.
Formation of aluminum nitride by intensified plasma ion nitriding
Ion nitriding of pure Al with an intensified glow discharge was attempted in the present work. The results showed that formation of aluminum nitride is feasible under low pressure, enhanced plasma conditions. The nitride formed had a dense structure and an ultrafine nuclei size (less than 100 A). The x‐ray and electron diffraction results showed that the nitride phase has a face centered cubic structure with a lattice parameter of 4.38 A. The Auger analysis results indicated that the composition of the compound was close to Al3N. It is suggested that the mechanism of aluminum nitride formation closely relates to the presence of Al2O3 at the surface that can be sputtered by the energetic glow discharge permitting nitrogen reaction with the aluminum substrate.
Study on urea-modified phenol formaldehyde resin adhesive
A reasonable technology to synthesize Urea-Modified Phenol Formaldehyde resins is realized by reacting phenol,urea and formaldehyde.The resin's feasibility is explored.The experiment result of shows that storable stability of the modified resin is good.The curing temperature of PUF resins was 25 ℃,lower than that of PF resins.The curing speed of PUF resins is faster than that of PF resins at the same curing temperature.The physical properties of the birch plywood bonded with PUF resins is similar to that of the birch plywood bonded with normal PF resins.The mechanical properties of the birch plywood bonded with PUF resins can achieve the demands of GB/T9846-1988.Free formaldehyde content of plywood is lower than the E1 level set by GB18580-2001.The cost of the adhesive is lowered for the use of urea,and its comprehensive properties is better than that of PF resins.