Thermo-mechanical design of the ITER Neutral Beam Injector grids for Radio Frequency Ion Source and SINGAP Accelerator
This paper focuses on the thermo-mechanical design of the ITER Neutral Beam Injector plasma, extraction and acceleration grids, considering the Radio Frequency option for the negative ion source and the SINGAP option for the accelerator. The SINGle Aperture -SINgle GAP (SINGAP) accelerator for ITER NBI foresees four grids for the extraction and acceleration of negative ions, instead of the seven grids of the Multi Aperture Multi Grid (MAMuG) reference configuration. The Radio Frequency ion source is a promising alternative to the Arc Driven one, showing very good performances in recent experiments at IPP Garching (D) and having the advantage of reduced maintenance requirements. A specific plasma grid was designed for RF source considering lower heat loads and different operational requirements. In particular the thermo-hydraulic and thermo-mechanical design aims at having all over the plasma grid a precisely controlled temperature to enhance the negative ions yield inside the caesium seeded source. Analytical and numerical (FE) thermo-mechanical analyses were also carried out for the extraction and acceleration grids. Structural verifications were accomplished according to the ITER Structural Design Criteria for In-Vessel Components. Design optimizations were performed in order to limit the misalignment of the grids within the tolerance specified by beam optics requirements (0.4 mm of maximum misalignment between corresponding apertures axes). The optimum cooling parameters under different operational scenarios were identified. The paper describes the design status of the grid system for the RF ion source and discusses in detail the numerical work carried out for thermo-mechanical and fluid dynamic behaviour.
Design integration of SINGAP accelerator and RF source in the ITER NB injector
The paper deals with the design integration of two alternative solutions for the negative ion source and accelerator of the ITER neutral beam (NB) injectors. The first alternative concerns the new 1 MV accelerator, named SINGAP, which has a single acceleration step instead of the five steps of the reference design. The second modification introduces a radio frequency (RF) negative ion source replacing the traditional filament solution. Design criteria, solutions and critical issues are presented in the paper
Prevention of Barite Sag in Oil-Based Drilling Fluids Using a Mixture of Barite and Ilmenite as Weighting Material
Drilling high-pressure high-temperature (HPHT) wells requires a special fluid formulation that is capable of controlling the high pressure and is stable under the high downhole temperature. Barite-weighted fluids are common for such purpose because of the good properties of barite, its low cost, and its availability. However, solids settlement is a major problem encountered with this type of fluids, especially at elevated downhole temperatures. This phenomenon is known as barite sag, and it is encountered in vertical and directional wells under static or dynamic conditions leading to serious well control issues. This study aims to evaluate the use of barite-ilmenite mixture as a weighting agent to prevent solids sag in oil-based muds at elevated temperatures. Sag test was conducted under static conditions (vertical and inclined) at 350 °F and under dynamic conditions at 120 °F to determine the optimum ilmenite concentration. Afterward, a complete evaluation of the drilling fluid was performed by monitoring density, electrical stability, rheological and viscoelastic properties, and filtration performance to study the impact of adding ilmenite on drilling fluid performance. The results of this study showed that adding ilmenite reduces sag tendency, and only 40 wt.% ilmenite (from the total weighting material) was adequate to eliminate barite sag under both static and dynamic conditions with a sag factor of around 0.51. Adding ilmenite enhanced the rheological and viscoelastic properties and the suspension of solid particles in the drilling fluid, which confirmed sag test results. Adding ilmenite slightly increased the density of the drilling fluid, with a slight decrease in the electrical stability within the acceptable range of field applications. Moreover, a minor improvement in the filtration performance of the drilling fluid and filter cake sealing properties was observed with the combined weighting agent. The findings of this study provide a practical solution to the barite sag issue in oil-based fluids using a combination of barite and ilmenite powder as a weighting agent to drill HPHT oil and gas wells safely and efficiently with such type of fluids.