Program design of an online dynamic balancing system for grinding-wheel and spindle
For unbalance of grinding wheel and spindle system in high-speed grinding process, an online dynamic balancing program is proposed. Firstly unbalance factors during grinding process are analyzed, and vibration features excited by these centrifugal forces are defined. Based on these works, technologies on wheel-spindle online dynamic balancing are introduced, including sensor selection and setting, vibration signal and phase angle measurement, signal amplification and analog filtering, A/D conversion, digital filtering, unbalance solution, dynamic balancing device and its drive and control. Finally, a wheel-spindle online dynamic balancing program is designed, which will have a good engineering application prospect in CNC machine spindle system.
Application of Automatic Tracking Correlation Filtering in Motored Spindle Dynamic Balancing
According to the information characteristics of the dynamic imbalance signal and the definition of correlation function,the principles and algorithm of relevant filter with automatic tracking is given.In labview development system,based on the principles of relevant filter with automatic tracking,the graphics programming of extracting the dynamic imbalance signal is developed.With this programming,the vibration signal including different frequency harmonic signals and noise is processed by simulation and on-site experiment.The results show that: through relevant filter with automatic tracking,the dynamic imbalance signal under different rotating speed can be extracted accurately,and it can meet the requirement of motored spindle dynamic balancing measurement.
Traceability strategy for gear-pitch-measuring instruments: development and calibration of a multiball artifact
There is a strong demand to ensure the traceability of gear-measuring instruments (GMIs). We propose a multiball artifact (MBA) for the evaluation of pitch-measuring accuracy. The aim of the MBA is to transfer the minimum uncertainty from a calibrated value at the National Metrology Institute of Japan (NMIJ) to a measured value of GMIs at a shop floor. The MBA is composed of equally spaced high-accuracy balls around an axis. The pitch-measuring accuracy of GMIs is evaluated by measuring the angular pitch deviation of the balls instead of the angular pitch deviation of a gear. We calibrated the angular pitch deviation using a coordinate measuring instrument (CMM) at the NMIJ and adapting a multiple-orientation technique. We proposed a calibration strategy of the angular pitch deviation. The calibration value of the pitch deviation for the MBA at the NMIJ was obtained with a measurement uncertainty (U95) of 0.2 µm. We evaluated the pitch-measuring accuracy of a GMI using the calibrated MBA. Each value of U95 for the cumulative and single pitch deviations for the left and right flanks was less than or equal to 0.5 µm. The small uncertainty was transferred from the NMIJ to the GMI.