The theoretical and numerical calculation and experimental study on soft contact electromagnetic casting forming
Based on classical electromagnetic theory, the electromagnetic pressure calculation model and the formula of electromagnetic casting forming have been established. Theoretical and numerical results indicated that the frequency, current density, relative permeability of alloy melt and resistivity can also influence the effect of electromagnetic pressure. Meanwhile, the effect of metal physics properties parameters on the value of electromagnetic pressure is more complicated. The needed magnetic field for casting Al-Si alloys liquid column with length of 0.05m in experiment was very close to the theoretical value. This result indicated that the formula of electromagnetic casting forming can be used to guide experiments and the actual industrial production.
Meniscus Behavior in Electromagnetic Soft-Contact Continuous Casting Round Billet Mold
Using molten Pb-Sn-Bi alloy, the meniscus shape under high frequency magnetic field of ø100 mm round billet caster was investigated. The effect of some parameters on meniscus shape was studied. The results show that for a mold with 12 segments, the meniscus shape is relatively stable. With increasing power input, the meniscus height increases with intensification of fluctuation. For the given caster, the reasonable power input is about 70 kW. The coil should be near to the top of mold and/or the initial meniscus should be near to the center of the coil. The lower the frequency, the higher is the meniscus height. With increasing frequency, the free surface is more flattened and meniscus becomes more stable. In practice, the power input should be increased simultaneously with frequency. The optimal frequency is about 20 kHz.
Measuring Sheet Resistances of Dielectrics Using Co‐Planar Hydrogel Electrochemical Cells with Practical Applications to Characterize the Protective Quality of Paints on Sculptures
Electrical properties of thin dielectric films at the solid-liquid phase boundary are an important performance characteristic of many devices, coatings and sensors. In this paper, co-polymeric hydrogels of polyacrylic acid co-sulfonic acid, swollen with a salt solution to act as the solid electrolyte, were used to assess interfaces using electrochemical impedance spectroscopy (EIS) in a co-planar geometry. Silane-modified glasses were characterized by the co-planar hydrogel EIS cell and found to be distinguishable based on their surface monolayer chemistry. EIS measurements were also made on primed and painted metal substrates, using both test panels and an outdoor sculpture, Tony Smith's Stinger. The panels were then exposed to accelerated and outdoor weathering and showed degradation on the surface paint layers, which was observable electrochemically using EIS and confirmed visually by SEM. Electrochemical spectral features were compared between data from a standard paint-test cell versus this co-planar hydrogel cell; both cell types were able to measure coating capacitance, providing useful information about the condition of the bulk coating. Yet, sheet resistance (Rs) was a spectral feature seen only by the co-planar hydrogel cell. Thus, it can be concluded that the use of such co-planar hydrogel cells can provide an earlier warning sign to coating degradation and such cells provide a new type of spectral information that is not assessable by the standard geometry.