Synthesis of an emerging morpholine typed Gemini surfactant and its application in reverse flotation carnallite ore for production of potash fertilizer at low temperature
Abstract Carnallite is a kind of high quality source of raw material for the production of potash fertilizer (KCl) in industry. However, how to produce potash fertilizer sustainably at low temperature has always been a problem. In this work, we synthesized an emerging morpholine typed Gemini surfactant, butanediyl a, o bis (morpholino dodeculammonium bromide) (BM) which can be used to collect NaCl in reverse flotation carnallite ores in a low temperature environment. We compared its ability to collect NaCl and carnallite with the monomeric surfactant 4 laurylmorpholine (LM) at low temperatures. The flotation test results indicated that BM has a stronger collecting ability for NaCl than that of conventional LM collector. At room temperature (25 degC) BM exhibits a forceful collecting function to NaCl and preeminent selectivity for carnallite. The recovery of NaCl ran up to 98.0% when the concentration of BM was 1 x 10 5 mol/L. Under the same condition, the flotation recovery using LM was only 39.0% The recoveries of carnallite of the two were not more than 3.5% When the environment temperature descended, the effect of BM for NaCl exhibited a stronger stable trend. The recovery with BM as a collector raised notably from 68.0% to 96.5% with temperature ranging from 0 degC to 15 degC. However, in the same scope of dosage and temperature, the recovery with LM collector only raised from 3.5% to 31.5% At 0 degC, LM lost the vast majority of its collector performance, while BM still showed high performance.