Mulch Film Extrusion Lines with the best combination of technology and performance. These low investment, power efficient, high – speed plants can give processors the competitive edge and quick return on their investment.
Mulch film Line has a great demand in global market for its wide range of agricultural products that can be produced from it. Mulch Film Extrusion Machine is an economical solution to create moderate barrier films for Agricultural Department. It consumers low power and when it comes to return on investment, packaging industry can made good and fast profit. Similarly, two layer blown film line materials can also be produced from this single plant.
Turkey, Thailand, U.K., France, Italy, Tanzania, South Africa, Myanmar, South Korea, Colombia, Kenya, Spain, Argentina, Sudan, Uganda, Algeria, Iraq, Poland, Canada, Morocco, Afghanistan, Saudi Arabia, Peru, Malaysia, Uzbekistan, Nepal, Ghana, North Korea, Australia, Sri Lanka, Syria, Zambia, Zimbabwe, Senegal, South Sudan, Tunisia, Belgium, Greece, Portugal, Belarus, United Arab Emirates, Serbia, Switzerland, Honduras, Jordan, Lebanon, Singapore, Denmark, Liberia, New Zealand, Kuwait, Georgia, Albania, Qatar, Mauritius, Fiji, Cyprus, Bhutan, Maldives, Etc.
We manufacture all types of high performance Rotogravure Printing Press. Our rotogravure printing machines are higher efficiency machine with options of front & reverse printing facility. The high productive rotogravure printing press is useful for multi color printing purposes on speedy delivery basis. We offer varieties of rotogravure printing press at very competitive prices. Rotogravure Printing Machines ensure flawless performance and are highly in demand. The machine consists of : UNWIND UNIT, IN FEED UNIT, PRINTING UNIT, MAIN DRIVE, IMPRESSION ROLLER, DRYING UNIT, REGISTRATION UNIT, DOCTOR BLADE UNIT, INKING UNIT, OUTFEED UNIT, REWIND STATION.
? Rugged structure using heavy side frame to ensure vibration free running the machine at high speed.
? Impression Rubber Rollers are made from Neoprene Rubber with 50 to 55 hardness, plus additional bearings provided inside Hub for wobble free shaft rotation. Lockouts with pneumatic control.
? Winding and unwinding balanced shafts from EN 31 plus hard steel with cones and locknusts assembly.
? Distance between each printing station is 40? max. (Heater cover to Heater cover).
? Dynamic balanced drive rollers with wrinkle free grooves, (Balance weights to be inside).
 Web width 100 mm to 1050 mm.
 Automatic tension control at winding unwinding side. (optional).
 Material that can be printed are ? Paper, Plastic Films, Aluminum Foil etc.
o Rotogravure Printing Machine upto 12 colour.
o Rotogravure Printing Machine with on line Lamination System.
o Flexographic Printing Machine upto 8 Colour.
o Slitting and Rewinding Machine.
o Winding – Unwinding Machine.
Lamination Line is a kind of flexible film applied to give additional thickness and protection to the product. Lamination line is made of flexible films as well as other materials that have similar resistance properties like flexi films.
For lamination process applied in packaging, different materials are used to produce the line material such as the non woven fabric, paper lamination, flexible films with adhesives, etc.
Non-Woven Fabric lines packaging material has high resistance to UV rays and flame. It is also a light weight material and the production cost is economical. This product is made of polypropylene and hence it can be relied upon to obtain good strength and evenness in spite of lightweight.
This material is found to be a reliable packaging source that is applied in manufacturing auto covers, roof covers, bank cloth, etc. Medical industry also finds wide application of this material such as surgery cloth, operation apparel and masks as well.
Non-woven fabric line is a significant packaging material which is appreciated in several industries for its multiple resistance and protection qualities. By Investing in non-woven fabric lamination machine the expenses spent on buying material from outside sources can be reduced to great extent.
Extrusion coating lamination plant is produced through sending the molten plastic resin between two substrates wherein a complete bonding is formed. This kind of material is widely applied in food and pharmaceutical industry, as a wrapping component in engineering industry and for insulating packaging jute and cotton bags as well.
BOPP or Biaxially Oriented Polypropylene is a form of polypropylene film and it is highly recommended ingredient in the production of lamination line for its clarity, stability, glossy nature and oil and grease resistant properties. BOPP Lamination plant is a cost effective investment for packaging needs as this lining material stays effective for several packaging materials.
Lamination lines are also mare more flexible to match the primary packaging material. Adhesive coating line keeps up for better bonding and is applied as a hot melting coating in jute bags, polyethylene bags, etc. It also works effectively on rough and uneven surfaces and packaging cloths that are woven with broad weave length.
Gum based coating lamination plant can be preferred for effective and hard lamination requirements than adhesive coating lamination plant. This machine produces lamination line with considerably higher percentage of gum to make the lamination process highly reliable and it stays suitable for different industries.
Lamination lines are of different types and depending upon the industrial requisites laminating line producing equipment should be chosen as that would remain cost effective investment. Ocean Extrusions is one of the leading manufacturers where it is easy to find suitable machinery that produce packaging films and film lines.
Lamination lines stay more effective for packaging and finding the right kind of lining material and the production requirement with respect to the type of product will certainly remain a profitable investment.
With the invention of several technical aspects new trends in packaging concepts have been found.
Automatic packaging machinery and packing material range are the top options for many industries today.
Certain manufacturers like Ocean Extrusions offer custom made packaging machinery as per the industrial requirement.
When it comes to printing aspect in packaging, every product needs to appear with reliable information about it on the packaging material.
A rotogravure printing machine is one that stays perfect for printing packaging ingredients like wrappers and flexible packaging films.
Extrusion machine is a suitable device that works compatibly with flexible packaging materials and is found to offer wide range of packing options.
Adhesive coating machine is a suitable equipment that helps to prepare flexible labelling solutions for automatic labelling process.
A slitter and rewinder equipment offers multiple options to produce packaging films.
With a slitter and rewinder device logs of packaging films can be produced in accordance with the dimension, width, length and quantity required.
Ocean Extrusions is an expertise manufacturer of machineries useful for packaging process. They accept custom requirements and supply a range of packaging friendly machinery to several industries.
This is a new laminating plant that is designed to use extremely fast-curing, two component glues that speed up the production of bonded panels. The adhesive lamination plant vastly increases throughput while concurrently reducing space as well as costs and time requirements for a certain level of output.
Adhesive coating is a finishing process in which you seal different materials with film. Sometimes it comes with color enhancement but the main aim of adhesive coating is to enhance durability comfort as well as the desired appearance.
It has faster curing times with less or no need for heating.
The coating plant requires less labor input.
Finally it needs less space and therefore lower floor space requirement.
It is a solvent based adhesive, making it suitable for outdoor and long term applications.
It is used for coating paper, polyester film, cotton fabrics plastic, woven sacks among others.
Wood working: the adhesive lamination plant is well suited for woodworking operations. It is designed for specific applications which include hot melt, automatic dowel insertion and finger jointing.
Wood jointing used to filling spaces between two wood joints and hold them together.
Labeling it can be used to label plastic bags, polyester and other materials.It is also used in other industries for art work, pencil manufacture, and in the manufacture of sports goods.
How Adhesive Lamination / Coating Plant Works?
Adhesive lamination is a two component formulation also known as 2K coating.
The coatings are packaged in two different containers that must be carefully measured combined and mixed thoroughly before use. All this is done using the adhesive lamination plant.
The mixture is then applied on the material through careful spreading using the adhesive lamination plant.
After application it is left to dry. The coating film remains wet until when exposed to light energy.
How to select best quality Adhesive Lamination / Coating Machines for your Industrial Need?
Can the plant be used for wood lamination? The machine buyer should find out from the seller if it has this feature enabled.
The buyer should also ensure that the machine is fast drying and produces no wrinkles.
The machine should have good wet tack.
The buyer should also look for fast machine. Speed is essential in boosting maximum production.
The machine should have smooth feed abilities to ensure that end product is wrinkle free.
The buyer should also ensure that the machine is able to provide the right coating thickness depending on the material you are working with.
It should also be a high quality machine for industrial uses preferably an all-purpose lamination or coating with perfect functionality. The buyer should ask if the machine has this all purpose functionality before purchasing a laminating machine.
The adhesive coating plant has many advantages over the conventional laminating systems. Apart from its fast drying capabilities that gives the end products no wrinkles ,it also saves floor space and a considerable amount of time in the lamination process.
When looking for an ideal adhesive lamination machine, several factors must be considered. Among them is high quality bond strength, good wet tack, can be used for wood lamination, is fast drying producing no wrinkles, bonds easily and many others. A good quality machine for industrial use is one that is an all-purpose lamination or coating machine with perfect functionality.
What is adhesive lamination and how does it work?
Adhesive lamination is a finishing process where you seal off with film. It can be done with a variety of finishes sometimes with color enhancement but the main goal is to enhance durability or a desired appearance as well as comfort. The adhesive coating plant works by different techniques depending on the material. Different coating plants are able to perform hot melt adhesive bonding, an application that is not prone to effects of moisture, has high adhesion capabilities and is good on short duration outdoor use materials. This approach also allows for instant lamination, has no need for moisture and upon cooling, the material is ready for immediate use. Other machines are able to coat circular woven fabrics, producing multiple layers of lamination. Spray coating is also another lamination technique commonly used on non-woven materials. A powder spray gun is used and is able to penetrate well in to the surface of the material. Some of these machines can hold more than one spay gun, thus can be of great advantage and can meet your high industrial demands. Lamination adhesives used can be water based or solvent based. Dry adhesives are appropriate for use in fast machines. Water based ones are cheaper and can be used for lamination as well as adhesive films. Solvent based ones on the other hand are best suited for outdoor use and offer long term durability since they can confer UV protection. They also work well with both lamination and adhesive films and have high tack qualities. Spray lamination typically works best with water-based or polyurethane adhesives. The plant usually has different units, such as the lamination unit, duckling system, sandwitch unwinder and the surface unwinder. Click here to know more about Adhesive Lamination.
What are the applications of adhesive lamination for different industries?
How do you select the best quality adhesive lamination machine for your industrial needs?
When choosing an adhesive lamination device, focus on an energy efficient, fast and high quality machine. Speed is necessary to boost your maximum production capacity per hour which is normally quantified in kg/hr. It must have smooth feed capabilities which will ensure that the end product after lamination is wrinkle-free. You must certify that the device can deliver the appropriate coating thickness range as per the material you are working with. The machine should be compatible with an adhesive that is not toxic and does not gas.