Unified Thread Standard

The Unified Thread Standard (UTS) defines a standard thread form and series—along with allowances, tolerances, and designations—for screw threads commonly used in the United States and Canada. It is the main standard for bolts, nuts, and a wide variety of other threaded fasteners used in these countries. It has the same 60° profile as the ISO metric screw thread, but the characteristic dimensions of each UTS thread (outer diameter and pitch) were chosen as an inch fraction rather than a millimeter value. The UTS is currently controlled by ASME/ANSI in the United States.
Basic profile.
Each thread in the series is characterized by its major diameter "D"maj and its pitch, "P". UTS threads consist of a symmetric V-shaped thread. In the plane of the thread axis, the flanks of the V have an angle of 60° to each other. The outermost and the innermost of the height "H" of the V-shape are cut off from the profile.
The pitch "P" is the distance between thread peaks. For UTS threads, which are single-start threads, it is equal to the lead, the axial distance that the screw advances during a 360° rotation. UTS threads do not usually use the pitch parameter; instead a parameter known as threads per inch (TPI) is used, which is the reciprocal of the pitch.
The relationship between the height "H" and the pitch "P" is found using the following equation where formula_1 is half the included angle of the thread, in this case 30 degrees:
or
In an external (male) thread (e.g., on a bolt), the major diameter "D"maj and the minor diameter "D"min define "maximum" dimensions of the thread. This means that the external thread must end flat at "D"maj, but can be rounded out below the minor diameter "D"min. Conversely, in an internal (female) thread (e.g., in a nut), the major and minor diameters are "minimum" dimensions, therefore the thread profile must end flat at "D"min but may be rounded out beyond "D"maj.
The minor diameter "D"min and effective pitch diameter "D"p are derived from the major diameter and pitch as:
Designation.
The standard designation for a UTS thread is a number indicating the nominal (major) diameter of the thread, followed by the pitch measured in threads per inch. For diameters smaller than inch, the diameter is indicated by an integer number defined in the standard; for all other diameters, the inch figure is given.
This number pair is optionally followed by the letters UNC, UNF or UNEF (Unified) if the diameter-pitch combination is from the "coarse", "fine", or "extra fine" series, and may also be followed by a tolerance class.
Example: #6-32 UNC 2B (major diameter: 0.1380 inch, pitch: 32 tpi)
The following formula is used to calculate the major diameter of a numbered screw greater than or equal to 0: "Major diameter" = "Screw #" × 0.013 in + 0.060 in. For example, the major diameter of a #10 screw is 10 × 0.013 in + 0.060 in = 0.190 in. To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.
The number series of machine screws has been extended downward to include #00-90 (0.047 in = 0.060 in − 0.013 in) and #000-120 (0.034 in = 0.060 in − 2 × 0.013 in) screws; however, the main standard for screws smaller than #0 is ANSI/ASME standard B1.10 Unified Miniature Screw Threads. This defines a series of metric screws named after their major diameters in millimetres, from 0.30 UNM to 1.40 UNM. Preferred sizes are 0.3, 0.4, 0.5, 0.6, 0.8, 1.0 and 1.2 mm, with additional defined sizes halfway between. The standard thread pitch is approximately of the major diameter. The thread form is slightly modified to increase the minor diameter, and thus the strength of screws and taps. The major diameter still extends to within "H" of the theoretical sharp "V", but the total depth of the thread is reduced 4% from "H" =  cos(30°) "P" ≈ 0.541"P" to 0.52"P". This increases the amount of the theoretical sharp "V" which is cut off at the minor diameter by 10% from 0.25"H" to − ≈ 0.27456"H".
The number series of machine screws once included more odd numbers and went up to #16 or more. Standardization efforts in the late 19th and the early part of the 20th century reduced the range of sizes considerably. Now, it is less common to see machine screws larger than #14, or odd number sizes other than #1, #3 and #5. Even though #14 and #16 screws are still available, they are not as common as sizes #0 through #12.
Sometimes "special" diameter and pitch combinations (UNS) are used, for example a major diameter with 20 threads per inch. UNS threads are rarely used for bolts, but rather on nuts, tapped holes, and threaded ODs. Because of this UNS taps are readily available. Most UNS threads have more threads per inch than the correlating UNF or UNEF standard; therefore they are often the strongest thread available. Because of this they are often used in applications where high stresses are encountered, such as machine tool spindles or automotive spindles.
Gauging.
A screw thread gauging system comprises a list of screw thread characteristics that must be inspected to establish the dimensional acceptability of the screw threads on a threaded product and the gauge(s) which shall be used when inspecting those characteristics.
Currently this gauging for UTS is controlled by:
These standards provide essential specifications and dimensions for the gauges used on Unified inch screw threads (UN, UNR, UNJ thread form) on externally and internally threaded products. It also covers the specifications and dimensions for the thread gauges and measuring equipment. The basic purpose and use of each gauge are also described. It also establishes the criteria for screw thread acceptance when a gauging system is used.
Tolerance classes.
A classification system exists for ease of manufacture and interchangeability of fabricated threaded items. Most (but certainly not all) threaded items are made to a classification standard called the Unified Screw Thread Standard Series. This system is analogous to the fits used with assembled parts.
The letter suffix "A" or "B" denotes whether the threads are external or internal, respectively. Classes 1A, 2A, 3A apply to external threads; Classes 1B, 2B, 3B apply to internal threads.
Thread class refers to the acceptable range of pitch diameter for any given thread. The pitch diameter is indicated as Dp in the figure shown above. There are several methods that are used to measure the pitch diameter. The most common method used in production is by way of a go/no-go gauge.