Reel-to-reel audio tape recording

Reel-to-reel audio tape recording, also called open-reel recording, is the form of magnetic tape audio recording in which the recording medium is held on a reel that is not permanently mounted in an enclosed cassette. In use, the "supply reel" ("feed reel") containing the tape is placed on a spindle or hub; the end of the tape is manually pulled out of the reel, threaded through mechanical guides and a tape head assembly, and attached by friction to the hub of the second, initially empty "takeup reel".
Reel-to-reel systems use tape that is wide, which normally moves at . All standard tape speeds are derived as a binary submultiple of 30 inches per second. The tape in a compact cassette is wide and normally moves at . By writing the same audio signal across more tape, reel-to-reel systems give much greater fidelity, at the cost of much larger tapes. In spite of the larger tapes, less convenience, and generally more expensive media, reel-to-reel systems, which first started in the early 1940s, remained popular in audiophile settings into the 1980s, and have reestablished a specialist niche in the 21st century.
Reel-to-reel tape was used in early tape drives for data storage on mainframe computers and in video tape recorders (VTRs). Magnetic tape was also used to record data signals for instrumentation purposes, beginning with the hydrogen bomb tests of the early 1950s. Studer, Stellavox, Tascam, and Denon still produced reel to reel tape recorders in the 1990s, but , only Mechlabor continues to manufacture analog reel-to-reel recorders. Currently (2020), there are two companies that manufacture magnetic recording tape: ATR Services of York, Pennsylvania, and Recording the Masters in Avranches, France.
History.
The reel-to-reel format was used in the earliest tape recorders, including the pioneering German-British Blattnerphone (1928) machines of the late 1920s which used steel tape, and the German Magnetophon machines of the 1930s. Originally, this format had no name, since all forms of magnetic tape recorders used it. The name arose only with the need to distinguish it from the several kinds of tape cartridges or cassettes such as the endless loop cartridge developed for radio station commercials and spot announcements in 1954, the full size cassette, developed by RCA in 1958 for home use, as well as the compact cassette developed by Philips in 1962, originally for dictation.
The earliest machines produced distortion during the recording process which German engineers significantly reduced during the Nazi Germany era by applying a "bias" signal to the tape. In 1939, one machine was found to make consistently better recordings than other ostensibly identical models, and when it was taken apart a minor flaw was noticed. Instead of DC, it was introducing an AC bias signal to the tape , and this was quickly adapted to new models using a high-frequency AC bias that has remained a part of audio tape recording to this day. The quality was so greatly improved that recordings surpassed the quality of most radio transmitters, and such recordings were used by Adolf Hitler to make broadcasts that appeared to be live while he was safely away in another city.
American audio engineer Jack Mullin was a member of the U.S. Army Signal Corps during World War II. His unit was assigned to investigate German radio and electronics activities, and in the course of his duties, a British Army counterpart mentioned the Magnetophons being used by the allied radio station in Bad Nauheim near Frankfurt. He acquired two Magnetophon recorders and 50 reels of I.G. Farben recording tape and shipped them home. Over the next two years, he worked to develop the machines for commercial use, hoping to interest the Hollywood film studios in using magnetic tape for movie soundtrack recording.
Mullin gave a demonstration of his recorders at MGM Studios in Hollywood in 1947, which led to a meeting with Bing Crosby, who immediately saw the potential of Mullin's recorders to pre-record his radio shows. Crosby invested $50,000 in a local electronics company, Ampex, to enable Mullin to develop a commercial production model of the tape recorder. Using Mullin's tape recorders, and with Mullin as his chief engineer, Crosby became the first American performer to master commercial recordings on tape and the first to regularly pre-record his radio programs on the medium.
Ampex and Mullin subsequently developed commercial stereo and multitrack audio recorders, based on the system originally invented by Ross Snyder of Ampex Corporation for their high-speed scientific instrument data recorders. Les Paul had been given one of the first Ampex Model 200 tape decks by Crosby in 1948, and ten years later ordered one of the first Ampex eight track "Sel Sync" machines for multitracking, (although when it arrived, it was still set up as an instrument recorder running at 60 inches-per-second and had yet to be converted for audio use). Ampex engineers, who included Ray Dolby on their staff at the time, went on to develop the first practical videotape recorders in the early 1950s to pre-record Crosby's TV shows.
Inexpensive reel-to-reel tape recorders were widely used for voice recording in the home and in schools, along with dedicated models expressly made for business dictation, before the Philips compact cassette, introduced in 1963, gradually took over. Cassettes eventually displaced reel-to-reel recorders for consumer use. However, the narrow tracks and slow recording speeds used in cassettes compromised fidelity. Ampex produced pre-recorded reel-to-reel tapes for consumers of popular and classical music from the mid-1950s to the mid-'70s, as did Columbia House from 1960 to 1984.
Following the example set by Bing Crosby, large reel-to-reel tape recorders rapidly became the main recording format used by audiophiles and professional recording studios until the late 1980s when digital audio recording techniques began to allow the use of other types of media (such as Digital Audio Tape (DAT) cassettes and hard disks).
Even today, some artists of all genres prefer analog tape, claiming it is more "musical" or "natural" sounding than digital processes, despite its fidelity inaccuracies. Due to harmonic distortion, bass can thicken up, creating a fuller-sounding mix. In addition, high end frequencies can be slightly compressed, which some claim is more natural to the human ear, though this claim is difficult to quantify due to the very personal aesthetics as to what is 'natural' sound. In this century, it is not uncommon for some artists to record directly onto digital equipment and then re-record the tracks to analog reel tape (or vice versa) for this effect, which can sound pleasing or "warmer" due to the increase of even harmonics that can often enhance musicality, much in the way vacuum tube amplifiers are preferred over solid-state devices for the same reasons. In addition to all of these attributes, tape "saturation" is a unique form of distortion that many rock, blues and funk artists find very satisfying, though with modern technology, these forms of distortion can be simulated digitally.
The great practical advantage of tape for studios was twofold – it allowed a performance to be recorded without the 30-minute time limitation of a phonograph disc, and it permitted a recorded performance to be edited or erased and re-recorded again and again on the same piece of media without any waste. For the first time, audio could be manipulated as a physical entity, and the recording process was greatly economized by eliminating the requirement for a highly trained disc-cutting engineer to be present at every recording session. Once a tape machine was installed and calibrated, there was no need for any attendant engineering, other than to spool or replace the tape being used on it. Daily maintenance only consisted of cleaning and occasionally demagnetizing the heads and guides. Tape editing is performed simply by cutting the tape at the required point, and rejoining it to another section of tape using adhesive tape, or sometimes glue. This is called a splice. The splicing tape has to be very thin to avoid impeding the tape's motion, and the adhesive is carefully formulated to avoid leaving a sticky residue on the tape or deck. "Butt" splices (cut at exactly 90 degrees to the tape travel) were used for fast edits from one sound to another, though preferably, the splice is made at a much lower angle across the tape so that any "click" or other noise introduced by the cut is spread across a few milliseconds of the recording. The low-angle splice would also help to glide the tape more smoothly through the machine and push any loose dirt or debris to the side of the tape path, instead of accumulating in the splice joint. The use of reels to supply and collect the tape made it very easy for editors to manually move the tape back and forth across the heads to find the exact point they wished to edit. Tape to be spliced was clamped in a special "splicing block" attached to the deck near the heads to hold the tape accurately while the edit was made. A skilled editor could make these edits very rapidly and accurately. A side-effect of cutting the tape at an angle is that on stereo tapes the edit occurs on one channel a split-second before the other. Long, angled splices can also be used to create a perceptible dissolve from one sound to the next; periodic segments can induce rhythmic or pulsing effects.
The performance of tape recording is greatly affected by the width of the tracks used to record a signal, and the speed of the tape. The wider and faster the better, but of course this uses more tape. These factors lead directly to improved frequency response, signal-to-noise ratio, and high-frequency distortion figures. Tape can accommodate multiple parallel tracks, allowing not just stereo recordings, but multi-track recordings too. This gives the producer of the final edit much greater flexibility, allowing a performance to be remixed long after the performance was originally recorded. This innovation was a great driving force behind the explosion of popular music in the late 1950s and 1960s. The first multi-tracking recorders had two, three, or four tracks, then eight, sixteen, and twenty-four, and so on. It was discovered early on that new special effects were possible, such as phasing and flanging, delays and echo by re-directing the signal through one or more additional tape machines, while recording the composite result to another. These innovations appeared on pop recordings shortly after multi-tracking recorders were introduced, although, Les Paul had been using tape echo and speed-manipulation effects on his single-track recordings from the 1940s and '50s.
For home use, simpler reel-to-reel recorders were available, and a number of track formats and tape speeds were standardised to permit interoperability and prerecorded music.
Reel-to-reel tape editing also gained cult-status when many used this technique on hit singles in the 1980s.
There has recently been a revival of reel-to-reel, with quite a few companies restoring vintage units and some manufacturing new tape. In 2018, the first new reel-to-reel tape player in over 20 years was released.
Pre-recorded reel tapes.
The first prerecorded reel-to-reel tapes were introduced in the United States in 1949; the catalog contained fewer than ten titles with no popular artists. In 1952, EMI started selling pre-recorded tapes in Great Britain. The tapes were twin-sided and mono (2 tracks) and were duplicated in real time on modified EMI BTR2 recorders. RCA Victor joined the reel-to-reel business in 1954. In 1955, EMI released 2-track "stereosonic" tapes, although the catalog took longer to be published. Since these EMI tapes were much more expensive than a vinyl LP record, sales were poor; still, EMI released over 300 "stereosonic" titles. Then they introduced their Twin Packs, which contained the equivalent of two LP albums but playing at 3.75ips.
The heyday of prerecorded reel tapes was the mid-1960s, but after the introduction of less complicated cassette tapes and 8-track tapes, the number of albums released on prerecorded reel tape dropped dramatically despite their superior sound quality. By the latter 1960s, their retail prices were considerably higher than competing formats, and musical genres were limited to those most likely to appeal to well-heeled audiophiles willing to contend with the cumbersome threading of open-reel tape. The introduction of the Dolby noise-reduction system narrowed the performance gap between cassettes and open-reel, and by 1976 prerecorded open-reel offerings had almost completely disappeared, even from record stores and audio equipment shops. Columbia House advertisements in 1978 showed that only one-third of new titles were available on reel-to-reel; they continued to offer a select number of new releases in the format until 1984.
Sales were very low and specialized during the 1980s. Audiophile reel tapes were made under license by Barclay-Crocker between 1977 and 1986. Licensors included Philips, Deutsche Grammophon, Argo, Vanguard, Musical Heritage Society and L'Oiseau Lyre. Barclay-Crocker tapes were all Dolby encoded and some titles were also available in the dbx format. The majority of the catalog contained classical recordings, with a few jazz and movie soundtrack albums. Barclay-Crocker tapes were duplicated on modified Ampex 440 machines at four times the playing speed, unlike popular reel tapes which were duplicated at 16 times the playback speed. All of the known pre-recorded reel-to-reels on the market are all documented at the Reel To Reel Index website which focuses on the last reels made during the 1980s and includes photographs of all of them. David Winter also released the complete list of 1950s EMI and Barclay-Crocker tapes.
Pre-recorded reel-to-reel tapes are also available once again, albeit somewhat expensively as a very high-quality audiophile product, through "The Tape Project", as well as several other independent studios and record labels. Since 2007, The Tape Project has released their own albums, as well as previously-released albums under license from other labels, on open-reel tape. The German label Analogue Audio Association ("AAA") has also re-released albums on open-reel tape to the high-end audiophile market.
Tape speeds.
In general, the faster the speed, the better the reproduction quality. Higher tape speeds spread the signal longitudinally over more tape area, reducing the effects of dropouts that can be audible from the medium, and noticeably improve high frequency response. Slower tape speeds conserve tape and are useful in applications where sound quality is not critical.
Speed units of inches per second or in/s are also abbreviated IPS. in/s and in/s are the speeds that were used for (the vast majority of) consumer market releases of commercial recordings on reel-to-reel tape. in/s is also the speed used in 8-track cartridges. in/s is also the speed used in Compact cassettes.
In some early prototype linear video tape recording systems developed in the early 1950s from companies such as Bing Crosby Enterprises, RCA, and the BBC's VERA, the tape speed was extremely high, over , to adequately capture the large amount of image information. The need for a high linear tape speed was made unnecessary with the introduction of the now-obsolete professional Quadruplex system in 1956 by Ampex, which segmented the fields of a television image by recording (and reproducing) several tracks at a high-speed across the width of the tape per field of video by way of a vertically spinning headwheel with 4 separate video heads mounted on its edge (a technique called "transverse scanning"), allowing for the linear tape speed to be much slower. Eventually, transverse scanning was accompanied by the later (and less-expensive) technology of helical scanning, which could record one whole field of video per helically-recorded track, recorded at a much lower angle across the width of the tape by the head spinning in the near-horizontal plane, instead of vertically.
Quality aspects.
Even though a recording on tape may have been made at studio quality, tape speed was the limiting factor, much like bit rate is today. Decreasing the speed of analog audio tape causes a uniform decrease in the linearity of the frequency response, increased background noise (hiss), more noticeable dropouts where there are flaws in the magnetic tape, and shifting of the (Gaussian) background noise spectrum toward lower frequencies (where it sounds more "granular") "regardless" of the audio content. An MP3 of a noisy rock band at a low bit rate will have many more artifacts than a simple flute solo at the same bit rate, whereas either on low-speed tape will have the same uniform background noise profile and high frequency saturation (weakened high end response). A recording on magnetic audio tape is linear; unlike today's digital audio, not only was jumping from spot to spot to edit time-consuming, editing was destructive—unless the recording was duplicated before edit, normally taking the same amount of time to copy, in order to preserve 75-90 percent of the quality of the original. Editing was done either with a razor blade—by physically cutting and splicing the tape on a metal splicing block, in a manner similar to motion picture film editing—or electronically by dubbing segments onto an edit tape. The former method preserved the full quality of the recording but not the intact original; the latter incurred the same quality loss involved in dubbing a complete copy of the source tape, but preserved the original.
Tape speed is not the only factor affecting the quality of the recording. Other factors affecting quality include track width, oxide formulation, and backing material and thickness. The design and quality of the recorder are also important factors, in many ways that are not applicable to digital recording systems. The machine's speed stability (wow-and-flutter), head gap size, head quality, and general head design and technology, and the machine's alignment (mostly a maintenance issue, but also a matter of design—how well and precisely it can be aligned) electro-mechanically affect the quality of the recording. The regulation of tape tension affects contact between the tape and the heads and has a very significant impact on the recording and reproduction of high frequencies. The track width of the machine, which is a question of format rather than individual machine design, is one of two major machine factors controlling signal-to-noise ratio (assuming the electronics have high enough S/N ratio not to be a factor), the other being tape speed. S/N ratio varies directly with track width, due to the Gaussian nature of tape noise; doubling the track width doubles the S/N ratio (hence, with good electronics and comparable heads, 8-track cartridges should have half the signal-to-noise ratio of quarter-track " tape at the same speed, IPS.)
Tape formulation affects the retention of the magnetic signal, especially high frequencies, the frequency linearity of the tape, the S/N ratio, print-through, optimum AC bias level (which must be set by a technician aligning the machine to match the tape type used, or more crudely set with a switch to approximate the optimum setting.) Tape formulation varies between different tape types (ferric oxide [Fe2O3], chromium dioxide [CrO2], etc.) and also in the precise composition of a specific brand and batch of tape. (Studios therefore generally align their machines for one brand and model number of tape and use only that brand and model.) Backing material type and thickness affect the tensile strength and elasticity of the tape, which affect wow-and-flutter and tape stretch; stretched tape will have a pitch error, possibly fluctuating. Backing thickness also affects print-through, the phenomenon of adjacent layers of tape wound on a reel picking up weak copies of the magnetic signal from each other. Print-through on analog tape causes unintended pre- and post-echoes on playback, and is generally not fully reversible once it has occurred. In professional half-track use, post-echo is considered less problematic than pre-echo (as the echo is largely masked by the signal itself) and therefore tapes stored for long periods are kept "tails-out", where the tape must be first wound "backwards" onto the take-up spool before playback.
Another quality aspect, not related to audio quality, is the backing material. Typically acetate was used for cheaper tape, and Mylar for more expensive tape. Acetate would tend to break under conditions that Mylar would survive, though possibly stretch. The quality of the oxide's binder was also important, for it was common with old tape for the backing to wind on the reel, while the oxide falls off.
In the 1980s, several manufacturers produced certain tape formulations blending polyurethane and polyester as backing material which tended to absorb humidity over many years in storage and partially deteriorate. This problem would only be discovered after an archived tape was opened and required to be played again, after possibly a decade or less on the shelf. The deterioration resulted in a softening of the backing material, making it gooey and sticky which quickly clogged-up tape guides and heads of the reproducer. This phenomenon is known as "Sticky-Shed Syndrome" and can be temporarily reversed by baking the tape at a low temperature for several hours to dry it out and restore firmness. The restored tape may then be played normally for several days or weeks, but will eventually return to a deteriorated state again.
Noise reduction.
Electronic noise reduction techniques were also developed to increase the signal-to-noise ratio and dynamic range of analog sound recordings. Dolby noise reduction includes a suite of standards (designated A, B, C, S and SR) for both professional and consumer recording. The Dolby systems use frequency dependent compression/expansion (companding) during the recording/playback, respectively. Initially, Dolby was offered via a stand-alone box that would go between a recorder and amplifier. Later audio devices often included Dolby. DBX is another noise reduction system that uses a more aggressive companding technique to improve both dynamic range and noise level. However, DBX recordings do not sound acceptable when played on non-DBX equipment.
In the late 1970s there was also the German Telefunken-made High Com NR system, a broadband compander, which was technically very advanced. That was a gain in dynamics of roughly 25 dB that outperformed the well-known Dolby B by far. High Com was included in more sophisticated cassette recorders, mostly alongside the various Dolby systems. Even though this applied to the consumer market, there was no tape hiss at all that an ear could realize. Another advantage was that recorded tapes could be exchanged amongst High Com recorders without any loss of quality in sound. The "pumping effect" mostly reported from critical sound material (e.g. drums or any percussive instrument) with advanced dbx NR did not show in properly calibrated High Com recordings. It did not penetrate the market, possibly due to the less aggressive marketing strategies typical for German companies at that time compared to the widely known Dolby systems.
Dolby B eventually became the most popular system for Compact Cassette noise reduction. Today Dolby SR is in widespread use for professional analog tape recording.
Multi-track recorders.
As studio audio production progressed and became more and more advanced, it became desirable to record the individual instruments and human voices separately and mix them down to one, two, or more speaker channels later, rather than in real time in the studio before recording. In addition to allowing recording engineers and producers to experiment with different mixing arrangements, effects, etc. on the same performance and to produce multiple versions of a recording (without having multiple duplicates of all the studio control room equipment used for mixing), multi-tracking enables the use of non-real-time effects or effects that cannot be produced in the same studio where the musicians perform. Another huge benefit of multi-track production is that recording of individual tracks or certain instruments could be done at different locations at any later date, if required. This allowed a producer to record basic tracks at a given studio, then take that tape to any other studio in the world that used the same format, and record additional tracks as needed for the same piece of music.
Reel-to-reel recorders with eight, sixteen, twenty-four, and even thirty-two tracks were eventually built, with as many heads recording synchronized parallel linear tracks. Some of these machines were larger than a laundry washing machine and used tape as wide as . A single new reel of 1" or wider tape, could easily cost $200 to $400. Still, in professional studios, most tapes were recorded only once, and all recording was on new tape, to ensure the maximum quality, as studio time and the time of skilled musicians was much higher than the cost of tape, making it not worth the risk of a recording being lost or degraded due to using media that had been previously recorded upon.
If more than 24 tracks of recording were required, it was possible in the mid-1970s and onwards with advanced servo-controlled machines to synchronize two (or more) 24-track recorders to behave as a single 48-track recorder (46 usable tracks due to the time code stripped on the first channel of each tape). Such precise synchronization was achieved by recording a time code on one of the tracks on each reel of tape: a computer system would keep the two time codes perfectly synchronized, and transparently as seen by the machine operator.
Digital reel-to-reel.
As professional audio evolved from analog magnetic tape to digital media, engineers adapted magnetic tape technology to digital recording, producing digital reel-to-reel magnetic tape machines. Before large hard disks became economical enough to make hard disk recorders viable, studio digital recording meant recording on digital tape. Mitsubishi's ProDigi and Sony's Digital Audio Stationary Head (DASH) were the primary digital reel-to-reel formats in use in recording studios from the early 1980s through the mid-1990s. Nagra introduced digital reel-to-reel tape recorders for use in film sound recording. Digital reel-to-reel tape eliminated all the traditional quality limitations of analog tape, including background noise (hiss), high frequency roll-off, wow and flutter, pitch error, nonlinearity, print-through, and degeneration with copying, but the tape media was even more expensive than professional analog open reel tape, and the linear nature of tape still placed restrictions on access, and winding time to find a particular spot was still a significant drawback. Also, while the quality of digital tape did not progressively degrade with use of the tape, the physical sliding of the tape over the heads and guides meant that the tape still did wear, and eventually that wear would lead to digital errors and permanent loss of quality if the tape was not copied before reaching that point. Still, digital reel-to-reel tape represented a significant advance in audio recording technology, and most who could afford to record using digital tape generally did. 3M's 32-track recorder was priced at $115,000 in 1978 ().
Best known for its lines of tape media and professional analog recorders, with its M series of multitrack and 2-track machines, the Mincom division of 3M spent several years developing a digital recording system, including two years of joint research with the BBC. The result was the 3M Digital Audio Mastering System, which consisted of a 32-track deck (16-bit, 50 kHz audio) running 1-inch tape and a 4-track, 1/2-inch mastering recorder.
The extremely short wavelengths recorded by a digital tape recorded meant that tape and tape transport cleanliness was an important issue. Specks of dust or dirt were large enough in relation to the signal wavelengths that contamination by such dirt could render a recording unplayable. Advanced digital error correction systems, without which the system would have been unworkable, still failed to cope with poorly maintained tape or recorders, and for this reason a number of tapes made in the early years of digital reel-to-reel recorders are now useless.
Because digital audio recording technology advanced over the years, with development of cassette-based tape recording formats (such as DAT) and tapeless recording, digital reel-to-reel audio recording is now obsolete, also because no new metal particle reel tapes for digital audio recording are manufactured today - only ferric oxide tapes for analog recording.
As a musical instrument.
Early reel-to-reel users realized that segments of tape could be spliced together and otherwise manipulated by adjusting playback speed or direction of a given recording. In the same way as modern keyboards allow sampling and playback at different speeds, a reel-to-reel could accomplish similar feats in the hands of a talented user.
In addition, multiple reel-to-reel machines used in tandem can also be used to create echo and delay effects. The Frippertronics configuration used by Brian Eno and Robert Fripp on numerous of their 1970s and '80s recordings illustrates these possibilities.