North American X-15

The North American X-15 is a hypersonic rocket-powered aircraft. It was operated by the United States Air Force and the National Aeronautics and Space Administration as part of the X-plane series of experimental aircraft. The X-15 set speed and altitude records in the 1960s, reaching the edge of outer space and returning with valuable data used in aircraft and spacecraft design. The X-15's highest speed, , was achieved in October 1967, when William J. Knight flew at Mach 6.70 at an altitude of , or 19.34 miles. This set the official world record for the highest speed ever recorded by a crewed, powered aircraft, which remains unbroken.
During the X-15 program, 12 pilots flew a combined 199 flights. Of these, 8 pilots flew a combined 13 flights which met the Air Force spaceflight criterion by exceeding the altitude of , thus qualifying these pilots as being astronauts. The Air Force pilots qualified for military astronaut wings immediately, while the civilian pilots were eventually awarded NASA astronaut wings in 2005, 35 years after the last X-15 flight.
Design and development.
The X-15 was based on a concept study from Walter Dornberger for the National Advisory Committee for Aeronautics (NACA) for a hypersonic research aircraft. The requests for proposal (RFPs) were published on 30 December 1954 for the airframe and on 4 February 1955 for the rocket engine. The X-15 was built by two manufacturers: North American Aviation was contracted for the airframe in November 1955, and Reaction Motors was contracted for building the engines in 1956.
Like many X-series aircraft, the X-15 was designed to be carried aloft and drop launched from under the wing of a B-52 mother ship. Air Force NB-52A, "The High and Mighty One" (serial 52-0003), and NB-52B, "The Challenger" (serial 52-0008, a.k.a. "Balls 8") served as carrier planes for all X-15 flights. Release of the X-15 from NB-52A took place at an altitude of about and a speed of about . The X-15 fuselage was long and cylindrical, with rear fairings that flattened its appearance, and thick, dorsal and ventral wedge-fin stabilizers. Parts of the fuselage (the outer skin) were heat-resistant nickel alloy (Inconel-X 750). The retractable landing gear comprised a nose-wheel carriage and two rear skids. The skids did not extend beyond the ventral fin, which required the pilot to jettison the lower fin just before landing. The lower fin was recovered by parachute.
Cockpit and pilot systems.
The X-15 was the product of developmental research, and changes were made to various systems over the course of the program and between the different models. The X-15 was operated under several different scenarios, including attachment to a launch aircraft, drop, main engine start and acceleration, ballistic flight into thin air/space, re-entry into thicker air, unpowered glide to landing, and direct landing without a main-engine start. The main rocket engine operated only for a relatively short part of the flight but boosted the X-15 to its high speeds and altitudes. Without main engine thrust, the X-15's instruments and control surfaces remained functional, but the aircraft could not maintain altitude.
As the X-15 also had to be controlled in an environment where there was too little air for aerodynamic flight control surfaces, it had a reaction control system (RCS) that used rocket thrusters. There were two different X-15 pilot control setups: one used three joysticks, the other, one joystick.
The X-15 type with multiple control sticks for the pilot placed a traditional rudder and stick between a left joystick that sent commands to the Reaction Control System, and a third joystick on the right used during high-G maneuvers to augment the center stick. In addition to pilot input, the X-15 "Stability Augmentation System" (SAS) sent inputs to the aerodynamic controls to help the pilot maintain attitude control. The Reaction Control System (RCS) could be operated in two modes – manual and automatic. The automatic mode used a feature called "Reaction Augmentation System" (RAS) that helped stabilize the vehicle at high altitude. The RAS was typically used for approximately three minutes of an X-15 flight before automatic power off.
The alternative control setup used the MH-96 flight control system, which allowed one joystick in place of three and simplified pilot input. The MH-96 could automatically blend aerodynamic and rocket controls, depending on how effective each system was at controlling the aircraft.
Among the many controls were the rocket engine throttle and a control for jettisoning the ventral tail fin. Other features of the cockpit included heated windows to prevent icing and a forward headrest for periods of high deceleration.
The X-15 had an ejection seat designed to operate at speeds up to and/or altitude, although it was never used during the program. In the event of ejection, the seat was designed to deploy fins, which were used until it reached a safer speed/altitude at which to deploy its main parachute. Pilots wore pressure suits, which could be pressurized with nitrogen gas. Above altitude, the cockpit was pressurized to with nitrogen gas, while oxygen for breathing was fed separately to the pilot.
Propulsion.
The initial 24 powered flights used two Reaction Motors XLR11 liquid-propellant rocket engines, enhanced to provide a total of of thrust as compared to the that a single XLR11 provided in 1947 to make the Bell X-1 the first aircraft to fly faster than the speed of sound. The XLR11 used ethyl alcohol and liquid oxygen.
By November 1960, Reaction Motors delivered the XLR99 rocket engine, generating of thrust. The remaining 175 flights of the X-15 used XLR99 engines, in a single engine configuration. The XLR99 used anhydrous ammonia and liquid oxygen as propellant, and hydrogen peroxide to drive the high-speed turbopump that delivered propellants to the engine. It could burn of propellant in 80 seconds; Jules Bergman titled his book on the program "Ninety Seconds to Space" to describe the total powered flight time of the aircraft.
The X-15 reaction control system (RCS), for maneuvering in the low-pressure/density environment, used high-test peroxide (HTP), which decomposes into water and oxygen in the presence of a catalyst and could provide a specific impulse of 140 seconds. The HTP also fueled a turbopump for the main engines and auxiliary power units (APUs). Additional tanks for helium and liquid nitrogen performed other functions; the fuselage interior was purged with helium gas, and liquid nitrogen was used as coolant for various systems.
Wedge tail and hypersonic stability.
The X-15 had a thick wedge tail to enable it to fly in a steady manner at hypersonic speeds. This produced a significant amount of base drag at lower speeds; the blunt end at the rear of the X-15 could produce as much drag as an entire F-104 Starfighter.
 Stability at hypersonic speeds was aided by side panels that could be extended from the tail to increase the overall surface area, and these panels doubled as air brakes.
Operational history.
Altitudes attained by X-15 aircraft fell short of those of Alan Shepard's and Gus Grissom's Project Mercury space capsules in 1961, or of any other human spacecraft except the SpaceShipTwo spaceplane. However, the X-15 ranks supreme among crewed rocket-powered aircraft, becoming the world's first operational spaceplane in the early 1960s.
Before 1958, United States Air Force (USAF) and NACA officials discussed an orbital X-15 spaceplane, the X-15B that would launch into outer space from atop an SM-64 Navaho missile. This was canceled when the NACA became NASA and adopted Project Mercury instead.
By 1959, the Boeing X-20 Dyna-Soar space-glider program was to become the USAF's preferred means for launching military crewed spacecraft into orbit. This program was canceled in the early 1960s before an operational vehicle could be built. Various configurations of the Navaho were considered, and another proposal involved a Titan I stage.
Three X-15s were built, flying 199 test flights, the last on 24 October 1968.
The first X-15 flight was an unpowered glide flight by Scott Crossfield, on 8 June 1959. Crossfield also piloted the first powered flight on 17 September 1959, and his first flight with the XLR-99 rocket engine on 15 November 1960. Twelve test pilots flew the X-15. Among these were Neil Armstrong, later a NASA astronaut and the first man to set foot on the Moon, and Joe Engle, later a commander of NASA Space Shuttle missions.
In a 1962 proposal, NASA considered using the B-52/X-15 as a launch platform for a Blue Scout rocket to place satellites weighing up to into orbit.
In July and August 1963, pilot Joe Walker exceeded in altitude, joining NASA astronauts and Soviet cosmonauts as the first human beings to cross that line on their way to outer space. The USAF awarded astronaut wings to anyone achieving an altitude of , while the FAI set the limit of space at .
On 15 November 1967, U.S. Air Force test pilot Major Michael J. Adams was killed during X-15 Flight 191 when X-15-3, AF Ser. No. 56-6672, entered a hypersonic spin while descending, then oscillated violently as aerodynamic forces increased after re-entry. As his aircraft's flight control system operated the control surfaces to their limits, acceleration built to vertical and lateral. The airframe broke apart at altitude, scattering the X-15's wreckage across . On 8 May 2004, a monument was erected at the cockpit's locale, near Johannesburg, California. Major Adams was posthumously awarded Air Force astronaut wings for his final flight in X-15-3, which had reached an altitude of . In 1991, his name was added to the Astronaut Memorial.
The second plane, X-15-2, was rebuilt after a landing accident on 9 November 1962 which damaged the craft and injured its pilot, John McKay. It was lengthened by , had a pair of auxiliary fuel tanks attached beneath its fuselage and wings, and a complete heat-resistant ablative coating was added. The plane was renamed the X-15A-2, and took flight for the first time on 25 June 1964. It reached its maximum speed of in October 1967 with pilot William "Pete" Knight of the U.S. Air Force in control.
Five principal aircraft were used during the X-15 program: three X-15 planes and two modified "nonstandard" NB-52 bombers:
Additionally, F-100, F-104 and F5D chase aircraft and C-130 and C-47 transports supported the program.
The 200th flight over Nevada was first scheduled for 21 November 1968, to be flown by William "Pete" Knight. Numerous technical problems and outbreaks of bad weather delayed this proposed flight six times, and it was permanently canceled on 20 December 1968. This X-15 (56-6670) was detached from the B-52 and then put into indefinite storage. The aircraft was later donated to the Smithsonian Air & Space Museum for display.
Record flights.
Highest flights.
Over thirteen flights, eight pilots flew above 264,000 feet or 50 miles, thereby qualifying as astronauts according to the United States definition of the space border. All five Air Force pilots flew above 50 miles and were awarded military astronaut wings contemporaneously with their achievements, including Adams, who received the distinction posthumously following the flight 191 disaster. However the other three were NASA employees and did not receive a comparable decoration at the time. In 2004, the Federal Aviation Administration conferred its first-ever commercial astronaut wings on Mike Melvill and Brian Binnie, pilots of the commercial SpaceShipOne, another spaceplane with a flight profile comparable to the X-15's. Following this in 2005, NASA retroactively awarded its civilian astronaut wings to Dana (then living), and to McKay and Walker (posthumously). Forrest S. Petersen, the only Navy pilot in the X-15 program, never took the aircraft above the requisite altitude and thus never earned astronaut wings.
Of the thirteen flights, only two – flights 90 and 91, piloted by Walker – exceeded the Kármán line, the internationally recognized 100 km altitude used by the FAI to denote the edge of space.
† fatal
Pilots.
† Killed in the crash of X-15-3 ** White replaced selected pilot Iven Kincheloe, who died before the first X-15 flight.
Specifications.
Other configurations include the Reaction Motors XLR11 equipped X-15, and the long version.