VLF cable testing

VLF cable testing (Very Low Frequency) is a technique for testing of medium and high voltage (MV and HV) cables. VLF systems are advantageous in that they can be manufactured to be small and lightweight; making them useful – especially for field testing where transport and space can be issues. Because the inherent capacitance of a power cable needs to be charged when energised, system frequency voltage sources are much larger, heavier and more expensive than their lower-frequency alternatives. Traditionally DC hipot testing was used for field testing of cables, but DC testing has been shown to be ineffective for withstand testing of modern cables with polymer based insulation (XLPE, EPR). DC testing has also been shown to reduce the remaining life of cables with aged polymer insulation.
VLF testing of cables is supported in IEC 60502 (up to 35 kV) and in IEEE 400.2 (up to 69 kV). As higher voltage VLF equipment is developed, standards may be adapted to increase the voltage level for application.
The VLF test can be used in a number of ways:
VLF Withstand Testing.
High voltage withstand tests are used in conjunction with partial discharge measurements on solid dielectric cable and accessories within manufacturing plants to ensure the quality of completed cable system components from MV to EHV. Thus, it is quite natural for utilities to also use withstand and partial discharge tests as commissioning and maintenance tests for cable systems in the field. The goal of these tests is the same as in the factory test, namely to detect any defective components of the cable system before failure. Withstand tests can be conducted using a variety of voltage sources from DC to 300 Hz and are simple to operate and the equipment may be inexpensive. Some observations for the VLF withstand test are (Based on CDFI results):
VLF Tan Delta Testing.
Medium voltage distribution cables and their accessories form a critical part of power delivery systems. The systems employ insulation materials that have a low permittivity and loss. The permittivity and the loss are dielectric properties of the insulation material. As the systems age, these dielectric properties can change. The dielectric loss can be assessed since it can increase several orders of magnitude during the service life of the systems. This approach correlates well some lossy growths in aged polymeric insulation such as water trees.
Tan delta measurement constitutes a cable diagnostic technique that assesses the general condition of the cable system insulation, which can be represented in a simplified equivalent circuit that consists of two elements; a resistor and a capacitor. When voltage is applied to the system, the total current is the result of the contributions from the capacitor current and the resistor current. The tan delta is defined as the ratio between the resistive current and the capacitive current. The measurements are carried out offline.
In practice, it is convenient to measure the dielectric properties at a VLF of 0.1 Hz. This both reduces the size and power requirements of the energizing source and increases the resolution of the resistive component (near DC component) of dielectric loss (not the capacitive component).
Using the IEEE 400.2, three different criteria are applied for diagnosing a cable insulation system using the Tan δ value. One criterion uses the magnitude of the Tan δ value as a tool for diagnostics while the other uses the difference in Tan δ values for particular electrical stresses or voltage levels. The latter is commonly known as the “Tip-Up” of the Tan δ value. The results for both criteria are often interpreted using recommendations given in the guide. The guide provides a hierarchical level that evaluates the cable insulation system. The major caveats with this approach are:
VLF Partial Discharge Testing.
A VLF source can be used to energise insulation and initiate partial discharges from defects within the insulation. As the test is offline, the test voltage can be varied in order to measure the inception and extinction voltages of the partial discharge. TDR techniques can be used to localise the source of the discharge and a reference measurement can be made with a calibrator in order to present the measured pd in pC.
VLF PD measurements have the same benefits and limitations as other PD measurements and the data that is obtained using different voltage sources has the same uncertainties.
It must be noted that different defects may exhibit different characteristics dependent upon the environment and the excitation source. The impact of this on the final decision is likely insignificant. Even at higher voltages the criteria for detection (e.g. in Cigre WG B1.28) and severity calculation are not defined and not dependent on the measured properties of the PD. Therefore, the detection of PD sources is currently more important than the characterisation of the defects.
Detection of defects is especially useful for new cables where the severity analysis is perhaps less important to the decision that is made. Any defects in new installations should be corrected. For aged systems the PD severity can be assessed by consideration of the various PD characteristics. Unfortunately there is no independent guide that can be used to classify the severity after a single measurement. A trend can be established from repeat measurements and it is therefore important that measurement conditions are carefully controlled and repeated so that the comparison of repeated measurements is valid.
Typical characteristics of PD that can contribute to severity analysis include:
Comparison with other voltage sources.
There is some industry debate (much of it commercially driven) over the use of different voltage sources to energise cables and on the benefits of the different diagnostic techniques when used in conjunction with the different sources.
Theoretical Approach
The cable is subject to operational stresses at the system voltage and frequency and voltage sources that are different (in magnitude, waveshape or frequency) will provide different stresses to the cable than those experienced under operational conditions. Defects and damage may also respond differently and the diagnostic indications may be different depending upon the types of defects. Proponents of this approach will argue that these differences detract from the commercial benefits offered by the competing voltage sources.
Practical Approach
Electrical equipment has a failure rate which is the inverse of its reliability. Test techniques have the intention of improving the reliability of the insulation system and an analysis of the impact of the testing on the reliability of the network under test is evidence of the efficacy of the test technique; irrespective of the differences from operational stresses.
Probability
Insulation failure is a stochastic process and it is erroneous to identify single events and attribute this to a particular source. Failure of an insulation system after a good diagnostic indication (or vice versa) is to be expected for any test using any voltage source. Better tests will be better predictors of condition but no tests should be considered infallible.