Air blaster

An air blaster or air cannon is a de-clogging device with two main components: a pressure vessel (storing air pressure) and a triggering mechanism (high speed release of compressed air). They are permanently installed on silos, bins and hoppers for powdery materials, and are used to prevent caking and to allow maximum storage capacity. They are also used in the film and theatre industries to project simulated debris from explosions, and as surprise effects in Halloween haunts and other attractions.
Air blasters do not need any specific air supply. Available plant air is enough with a minimum of 4 bar air pressure (60 psi or 400 kPa), although 5 to 6 bar are preferred for better results (75 to 90 psi). The average air consumption is moderate, and depends on the number of firings per hour, size of the pressure vessel, and number of blasters installed. For instance, a 50-liter air blaster consumes 0.60 Nm³/hour at 6 bar air pressure (90 psi or 600 kPa), with 2 firings per hour.
When the air in the pressure vessel is quickly released, the blast, called the impact force, evacuates material sticking to the container's walls (referred to as "rat holing"), and breaks potential accumulation points for subsequent clogging ("bridging"). The blasts are usually programmed with an automatic sequencer.
Design criteria and construction.
An efficient air blaster should be designed to ensure:
Construction.
Usually 2 versions exist
A high temperature version: mainly for heat exchanger and cooler applications to remove clogging and to avoid costly plant stoppages and downtime.
A low temperature version: to eliminate build-up and dead stock for powdery and granular materials thus preventing caking and allowing optimization of storage capacity.
Installation.
Air blasters solves problem occurring in cement factories among other industries, with blockages occurring in preheater towers (Kiln inlet, Cyclones, riser ducts...etc.) and in grate coolers, thus providing substantial savings.