Lone Star Toys

Lone Star Products Ltd. was the brand name used by the British company Die Cast Machine Tools Ltd (DCMT) for its toy products. DCMT was based in Welham Green, Hertfordshire, north of London.
Company history.
Starting as early as 1939, DCMT manufactured die cast toys for children. The 'Lone Star' name was chosen because of a demand at the time for toy guns and rifles popular in the Western films in cinemas all over Britain (Johnson 1998, 117-118). Eventually, the company also made tie-in toy guns licensed from the James Bond films and "The Man From U.N.C.L.E." TV series.
Production may have begun as early as 1939, continuing to 1947 in 'The Bridge Garage', Green Lanes, Palmers Green, London, N.13. Reportedly, from 1941 - 1942 temporary additional premises were opened on Pembroke Road, Muswell Hill, London, N.10. From 1947 - 1956 the 'River Works', 152 Green Lanes, Palmers Green, London, N.13, were in operation. In 1956, a milestone occurred with the move to a purpose-built factory of 37,000 sq. ft. at 168 Great North Road, Hatfield, Hertfordshire.
In 1958, another factory was acquired at Ambridge, Gower & Mills, Holloways Lane, Welham Green, Hatfield, Hertfordshire. This became the main manufacturing facility through the 1960s.
Toy soldiers and other figures.
Early products included many hand painted hollowcast metal toy soldier figures. These were mostly military, with some cowboy and Native American examples. From 1955 to 1976 figures were made in plastic and included British Guards, Royal Marines and "Red Beret" Paratroopers, American Civil War, Robin Hood, and safari. World War II soldiers included German and British as well as ANZAC figures which were also painted as the King's African Rifles. The sets were often accompanied by die cast military vehicles. Figures were licensed from other children's TV and film series and included Noddy, Popeye and Zorro as well as James Bond 007 Thunderball frogmen with CIA figures in orange and SPECTRE in black with plastic underwater vehicles.
Vehicles.
Competition with Dinky and Corgi.
Interpreting the base of a Lone Star vehicle can be difficult. Some of Impy Toys read: "Lone Star Road-Master Impy Super Cars" (Ragan 2000, p. 34). To add to the confusion, elsewhere on the base it would usually say DCMT. Other 1:50 scale vehicles chassis simply read, "Lone Star Made in England".
To keep up with competitors such as Corgi and Dinky, Lone Star began producing Corgi-sized diecast toy vehicles in 1956 with its Road-Master series (later spelled without the hyphen, see Ragan 2000, p. 34, also Johnson 1998, p. 118). Castings on the earlier vehicles, though handsome, were a bit cruder than the competition. For example, the double-deck bus had its casting line, for its two halves, right down the centre of the roof. Also, most earlier Lone Stars have simpler bumper, grille and body detail than Corgi or Dinky. The later Impy series, however, outdid Matchbox by a long shot.
Earlier 1960s models commonly had orange tinted plastic transparent windows, but no interior detail. Head and tail lights were emphasised with silver or red paint. Tyres started as rubber, then later in the mid-1960s, switched to hard ribbed black plastic which were advertised as "non-scratch". Perhaps this was supposed to appeal to parents who were afraid junior would mar the furniture with the toys. Wheels were simple aluminium with regular 'squeaky' axle hubs. Lone Star moved fairly quickly in an expanding ranges including the exceptional OO scale (1/76th) vehicles, and, later, the "Lone Star Impy" vehicles, which were uniformly about three and a half inches long (varying between 1:43 and 1:50 scales). Thus like Matchbox, vehicle sizes seemed to adhere more to a particular size than to a particular scale. Series of aeroplanes and military vehicles were also offered.
In the late 1950s, many DCMT toys were licensed to the French company Jadali. These were made both in Paris and then, later, near Barcelona, Spain. The Spanish toys were called Jadali-Metamol. Most of these toys were diecast cowboy pistols and spaceman ray guns - DCMT vehicle tooling does not seem to have been made available to Jadali.
The Impy Series.
Much changed with the introduction of the Impy line in 1966. Bright new packaging was introduced while the older, larger, Road-Master series was discontinued (though the name "Roadmaster" was still used). The new cars were a smaller three and a half inch size, similar to Mini-Dinkys, and were advertised as the "cars with everything" (Rixon 2005, p. 39). For example, the 1963 Chrysler Imperial was not offered by any other diecast maker and featured opening doors, hood, trunk, working steering and jewelled headlights (Ragan 2000, p. 35). The Impy Jaguar Mark X outshone the spartan Matchbox version with "four" jewelled headlights and opening 'everything' (Ragan 2000, pp. 48–51). Having so many features on a smaller diecast car could be unsightly, however, as cut door lines broke the smooth sides of the car on the Imperial, and other vehicles. On the FIAT 2300S Ghia coupe the cast line was rough and uneven from fender through door to fender again (Ragan 2000, pp. 25, 48).
It is interesting that Lone Star was the first toy producer to respond to Hot Wheels' hit of low-friction wheels (Rixon 2005, p. 10). In 1968, less than a year after the introduction of Hot Wheels, Impys were refitted with sporty fast wheels which Lone Star now called its "Flyer" series. The first Flyers' wheels were simple shiny silver wheels with black hubs, rather reminiscent of Corgi's first low-friction gold wheels with red hubs. Eventually cars were given a handsome five-spoke wheel (Rixon 2005, p. 54). By contrast, Topper's Johnny Lightning and Aurora's Cigarbox cars did not change wheel styles until about 1969, nearly two years after Mattel's premier. Similar to Majorette and others, Lone Star also offered gift sets of cars with trailers into the early 1980s, like the Range Rover pulling a zodiac-style inflatable boat (Rixon 2005, p. 115).
Earlier Lone Star packaging was coloured similar to Corgi and especially Dinky, with red and yellow box panels. Later packaging was bright - almost luminescent - and Impy boxes were among the first to feature plastic windows, while Matchbox still had closed boxes (Rixon 2005, p. 39). Mini-Dinky, however, had little red garages that its vehicles came in. The Impy boxes featured a cute little red devil figure that may have been distasteful for some prudish adults.
Some early D.C.M.T. castings were acquired in the early 1960s Gamda Koor Sabra in Israel. These were a few military vehicles including a very simple armored personnel carrier and a few other trucks. They were crudely reproduced until Gamda made a newer line of 1:43 scale mostly American cars starting about 1967.
A Lone Star oddity were Impy series cars sold in the United States as "Mini-Cars", packaged by the Physio Chem Corporation in blister packs that showed a hand 'holding' the car in the clear blister (the car in the blister was visible from both sides of the package). Physio Chem was known for clever 'how to' chemistry, magic, detective, and sewing kits, and often packaged toys made in other countries under their name. The cars were standard Lone Star Impys made in England and imported for Physio Chem and packaged in the states. Though the Lone Star name appears nowhere on the package, the bases of the cars are standard Impys and say, "Made in England".
Tuf Tots.
About 1968 or 1969, Lone Star introduced a smaller, approximately two inch long vehicles of varied scales called "Tuf-Tots" that were simply cast vehicles without opening parts similar in concept to the small Tootsietoys. There were four cars, sixteen trucks, and a couple of other vehicles offered. Cars were a Citroen DS convertible, a '68 Dodge Dart, a Corvette Stingray, and a Mercedes-Benz 280 SL. The first series were all convertibles with plastic drivers in different colours (Tuf-Tots cars webpage). The second series had no driver, rather a plastic black roof. Some vehicles of the series were re-released in the mid-1980s as brightly coloured "Zippy Zoomers" and others, like the DS convertible were used by Microlink Industries of Wales in a series named "Mokes" which were tied to a comic book storyline (Lone Star 'Tuf-Tots' webpage). Tuf-Tots really couldn't have been for tots, as they were almost small enough to choke on.
Aeroplanes.
Following the lead of Dinky Toys and French CIJ, Lone Star also started producing diecast model jet liners in 1959 with its 2.5.0 Series (standing for 1:250 scale). Planes featured were American Boeings, like the Pan Am 707, but also notable British models like the Bristol Britannia (with "British & Commonwealth" decals) and the Vickers Viscount. Planes came assembled but unpainted with transfers and paint instructions.
Trains.
The company started producing (OOO scale), 2mm to the foot, British and American outline model push-along-trains in 1957. These utilised 8.25mm gauge metal track and a range of diecast station buildings. This line was designed by long term Lone Star employee Stuart Goss, and followed in 1960 by "Treble-0-Lectric" electrically powered working models of two British diesel locomotives: The Class 24 Sulzer Type 2 diesel, the Class 23 Napier Type 2 "Baby Deltic" diesel, an American Baldwin 0-8-0 Steam Locomotive and an F7 US Diesel Electric which was available in both US and Canadian liveries (Treble-O-Lectric 2012). These were accompanied by track, British & Continental outline rolling stock, scenic items and other accessories, such as the "Gulliver County" range of rubber moulded buildings in 2mm scale. Vacuum-formed bases were available to form "instant" scenic layouts and these could be purchased separately or in sets.
The electric train models were reasonably well received in the Model Railway press of the time (although some felt that the rubber band drive would be somewhat awkward for children to change) and essentially showed that a viable 2mm to the foot system could be designed, manufactured and marketed in the UK. Lone Star Treble-O-Lectric trains essentially introduced the concept that would later become British "N" gauge - 10 years ahead of the competition.
However, limited toy trade distribution, the existence of the Tri-ang TT scale range and poor reliability of the driving mechanisms (which used final drive from a pair of elastic bands) ensured that the Treble-O-Lectric line never sold well enough to pay back the investment. In 1965, production ceased, but the following year a new range of push-along trains - "Treble-O-Trains" - was introduced, using the existing tools, and these were sold in blister packs. The premier outlet was the British High Street retail chain Woolworths. In 1968 the range was rebranded "Impy/Treble-O-Trains" and the term N gauge utilised on the blister pack instead of OOO scale. In 1970 the range was again rebranded as "Lone Star Model Trains" and boxes used instead of blister packs. Unsold stock was apparently finally cleared from the company's Hatfield warehouse during 1988. U.S. Lone Star expert Dallas J. Mallerich was apparently offered any remaining OOO railway stock but the price quoted was too high.
Legacy.
In 1983, the DCMT Group went into Receivership. German company Weco, famed for their fireworks and owners of toy company Wicke, bought the Hatfield factory and Lone Star brand. Weco had supplied the caps for Lone Star toy guns via its Wicke subsidiary so was keen for Lone Star to continue so it could still make the caps.
The other factories were sold by the receivers to other owners. The Palmers Green factory at 152 Green Lanes was sold to a Chemist's Sundries company. The factory in Holloways Lane, Welham Green was sold and demolished in 1984.
Toys continued to be made at the Hatfield plant but in 1988, the entire complex closed with production being moved to Hong Kong. The factory was demolished a year later. Sohni Esco of Wetherby, Yorkshire, took over the importing and marketing of Lone Star products. They had previously imported Weco fireworks. Sohni Esco itself closed down in 2001 and in its later years focused solely on fireworks.
Today there is a whole new interest in Lone Star as new collectors have begun to take an interest in the marque. A thriving Lone Star collectors circle regularly displays fully working model train layouts solely using Lone Star equipment. Their annual exhibitions are held at Whitewebbs Museum of Transport, at Crews Hill, near Enfield, Greater London. The 'OOO'-gauge train displays, both large and small, are more popular in the UK, but also exist in Europe, U.S.A., Australia, New Zealand and Canada. A vast array of other Lone Star die-cast models and toys are also exhibited by the collectors at Whitewebbs Museum the event usually held on the last Sunday in September.
Intellectual property of the 'Lone Star' name is owned by the Heinrich Bauer group and toy guns are still sold under the Sohni-Wicke Armforces und Spielwarenfabrik division of the company (Heinrich Bauer Group 2010).