Film reel with a cordal connection slot
United States Patent Cook A r. 29, 1975 [5 FILM REEL WITH A CORDAL 3.586.258 6/l97l Horlezcdcr 242/56 R x CONNECTION SLOT 3,684,203 8/1972 Tollkuhn 242/673 R [75] lnventor: Gerald H. Cook, Lyrmfield. Mass.  
 - Primary ExaminerEdward J. McCarthy U3] Asslgnee&#39; 33 Corporation Cambridge Attorney, Agent, or Firm-William A. Danchuk;  
 &#39; Edward S. Roman [22] Filed: Feb. 8. 1974 [21] Appl. No: 440,803  
  Related US. Application Data [57] ABSTRACT [62] g gi rg g 253963 I972 A film loading apparatus for use with a film reel hav ing a chordally arranged slot for connecting the film reel with the end of a strip of film. The slot contains a 242/56 g i i ig barb which cooperates with an aperature formed at [58] Fie&#39;ld 2 67 3 R the end of the film strip. Once the film strip end is 43 2 placed within the slot. and the barb engages the film strip aperture, accidental separation of the film end [56] References Cited from the slot is obviated.  
  UNITED STATES PATENTS 7 Claims. 10 Drawing Figures 3.499 202 3/1970 Napor U 242/673 R X FILM REEL ROTATING MECHANlSM 80 FILM END l SEVERING MECHANISM Z 2 FILM FEED 4o HEHANISM H TAB a6 l$-----* N6 -1--- 82 MECHANISM PATENTEDAPRZSIWS SHEET 2 OF 3 FILM REEL ROTATING MECHANISM FILM END SEVER l NG MECHANISM FILM  FEED mmpsm FILM REEL WITH A CORDAL CONNECTION SLOT This is a division of application Ser. No. 253.063. filed May l5, 1972. now U.S. Pat. No. 3.814.344.  
 BACKGROUND A new generation of motion picture film cassettes has been revealed by the assignee of this application in recently issued patents. including U.S. Pat. Nos. 3.608.455; 3.615.127; and 164L896. These patents disclose motion picture film cassettes which contain a quantity of self-developing film and processing apparatus for use therewith.  
  This invention concerns. in general. a novel film reel assembly having broad application but intended especially for use in or with such motion picture film cassettes. As the film used is of the self-developing variety. all film processing and development occurs within the confines of the film cassette. Accordingly. there exists no need to remove the film from the reel by a processing laboratory. as is commonly done. or by the consumer. The film strip is attached directly to the reel through a slot arrangement. The specific configuration of the slot insures that no separation between the film end and the reel will occur. Should the need arise for the film end to be separated from the reel. the invention provides for a second embodiment which facilitates the deliberate but not accidental film end and reel separation.  
  The present film spool may be additionally configured to have a tactile discontinuity located thereon which facilitates the automatic mechanical aligning of the film end with the slot during manufacturing operations.  
 As shown and described in a copending application for U.S. patent entitled Processing Composition Release Mechanism for Film Cassette Comprising Self Contained Film Processing System&#34;. by John F. Batter. Jr. et al.. Ser. No. 227,092. filed Feb. 17. l972 now U.S. Pat. No. 3.785.725 and assigned in common herewith. and in U.S. Pat. No. 3.641.896. there exists an automatic assemblage within the film cassette which is actuated by a tactile discontinuity upon the film for initiating the automatic processing and development of the motion picture film. This tactile discontinuity is present as a raised portion on the film at one of its ends. Due to the desirability of having the film wind fiat on the reel. a recess is provided about the hub of the reel which is capable of accommodating the raised portion. Once the discontinuity is contained within the recess. normal flat winding of the film may be achieved.  
 OBJECTS OF THE INVENTION It is a general object and feature of the present invention to provide a film reel assembly having means for conveniently connecting the end of a strip of motion picture film to the reel. the connecting means being configured to reduce the possibility of accidental separation between the film strip and the reel.  
  It is another general object and feature of this invention to provide an improved film reel assembly for use in a motion picture film cassette characterized in containing film of the selfdeveloping variety.  
  It is still another object and feature of the present invention to provide a film reel assembly having a tactile discontinuity thereon for facilitating the alignment of an automatic film feeding mechanism and the reel assembly when the film strip is connected to the reel as sembly during manufacture.  
  It is yet another object and feature of the present invention to provide a film reel assembly with hub means. a portion of the hub means being recessed for accommodating a physical discontinuity on the film strip. whereby a flat winding of the film strip about the hub means may be effected.  
  Further objects and advantages of the invention will in part be obvious and will in part become apparent as the following description proceeds. The features of novelty which characterize the invention will be pointed out with particularity in the claims annexed to and forming a part of this specification.  
 BRIEF DESCRIPTION OF THE DRAWINGS FIG. I is a perspective view of a motion picture film handling cassette embodying features of this invention;  
  FIG. 2 is a perspective view of the film reel assembly according to the present inventions with portions cut away to more clearly define internal detail;  
  FIG. 3 is a top sectional view of a portion of the reel assembly of FIG. 2 taken through line 3-3;  
  FIG. 3a is a lateral view of the apparatus as shown in FIG. 3&#39;.  
  FIG. 4 is a top sectional view of the reel assembly of FIG. 2 taken in conjunction with the specific winding operation of the motion picture film;  
  FIG. 5 is a top view of the reel assembly of FIG. 2 showing a tactile discontinuity formed therein;  
  FIG. 6 is a perspective view of a second embodiment of the present invention with portions cut away to reveal detail more clearly.  
  FIG. 7 is a top sectional view of the reel assembly of FIG. 6&#39;.  
  FIG. 8 is a top sectional view of a third embodiment of the present invention; and  
  FIG. 9 is a lateral view of the apparatus as shown in FIG. 7.  
 DETAILED DESCRIPTION Referring to FIG. I. there is shown a cassette structure I0 into which the present invention is incorporated. Cassette 10 includes a supply reel 12 and a takeup reel 14. Attached to each of these reels I2 and 14 are the respective ends of a strip of motion picture film 16. Strip 16 passes from supply reel 12 to a series of idlers I8. 20, and 22. Positioned in close proximity with idler 20 is a container 24 of viscous development composition suitable for developing latent images recorded on film strip I6 during exposure. Suitable means (not shown) are included within container 24 for applying the viscous development composition upon film strip I6 subsequent to exposure.  
  cassette I0 is additionally provided with a film aperture 26 across which film strip I6 passes in traveling between idlers 20 and 22. Located in alignment with film aperture 26. and immediately behind film strip I6. is a pressure plate (not shown) which correctly positions film strip 16 for purposes of exposure and projection. The pressure plate includes an aperture formed therein behind which a photographic image is positioned for projecting the film strip 16. Provided behind film aperture 26, film strip 16. and the pressure plate is a recess 28 in which is mounted a prismatic projection element 30. Disposed behind film aperture 26 and around prismatic element 30 is a baffle member 32 which partially extends around idler 22 and around idler 20 toward idler l8 to prevent light from penetrating the interior portion of the cassette structure.  
  Cassette 10 is initially furnished with most of the film strip 16 in its photosensitive state coiled on supply reel 12. For exposure purposes. the cassette ]0 is mounted within an appropriate camera (not shown) with the take-up reel 14 engaged by suitable drive means (not shown) of the camera. ln this use the film aperture 26 serves as an exposure station through which images are directed by the camera lens (not shown) through a camera shutter (not shown) and onto the photosensitive film strip 16 in its passage from the supply reel 12 to the take-up reel 14. During the exposure sequence. the viscous development composition is retained in container 24. Film 16 is drawn onto the take-up reel [4 by power supplied from the camera and is advanced past the film aperture 26 in incremental steps by a typical claw mechanism {not shown) cooperating with a series of sprocket holes 34 appropriately provided in the film strip 16.  
  A pressure plate assembly, shown generally as at 36. is provided between idler and film aperture 26. Pressure plate assembly 36 is operative to bias film strip 16 into contact with a nozzle opening 38 formed in container 24 when processing is commenced. The processing and development of film strip 16 is not initiated until substantially all of film strip 16 is passed from sup ply reel [2. is exposed in passing through film aperture 26. and is wound on take-up reel 14. Cassette 10 is then inserted into a viewing apparatus which effects a further incremental amount of movement of strip 16 from supply reel 12 to takeup reel 14. This additional amount of film movement positions a tactile discontinuity or bump 40 (see FIG. 5) on strip 16 within the confines of the pressure plate assembly 36. Bump 40 is proximate to the supply reel 12 end of the film strip 16 and will be discussed in further detail below. When bump 40 is correctly located within the pressure plate assembly 36 it is operative to actuate assembly 36. whereby the latter is dropped into position for biasing strip l6 into contact with the nozzle opening 38 of container 24. Next. the viewing apparatus is actuated for rewinding film strip 16 from take-up reel 14 to supply reel 12. It is during the rewind operation that the film strip 16 is coated with the viscous development composition and processing occurs. For a further understanding of the development processing mechanisms and their operation. reference should be made to a copending application for US. patent entitled Processing Composition Release Mechanism for Film Cassette Comprising Self-Contained Film Processing System by John F. Batter. Jr. et. al.. Ser. No. 227.092 filed Feb. 17. 1972 and assigned to the assignee of the present application.  
  The configuration of supply reel 12 is illustrated in FIGS. 2 and 3. For practical considerations, supply reel 12 and take-up reel [4 are identical. As seen in FIG. 2. supply reel [2 is formed having a hub portion 42 and two flanges 44 and 46 located at either end of hub 42. Hub portion 42 is formed having a central hollow portion which is engaged by a spindle (not shown) or a suitable alternative about which reels l2 and 14 are ro tated during normal operation. A chordal slot 48 is also provided within hub 42 away from the axis of hub 42. Located at the junction of hub portion 42 and flanges 44 and 48 are shoulder members 50. As shoulder members 59 are positioned at the extremities of hub 42. there exists a central depressed banded recess 52. The specific functions of recess 52 will be discussed in detail below.  
  Chordal slot 48. as seen in HO. 3. extends through hub 42 and accordingly. has two apertures 54 and 56 at either end of slot 48. Slot 48 fully extends between flanges 44 and 46 as do apertures 54 and 56. Located within slot 48 and fixed to an interior wall 58 is a barb or hook shown generally at 60. Barb 60 has an obliquely sloped portion 62 and an acutely sloped portion 64. As may be evidenced from FIG. 3a. barb 60 extends into a V grooved cut-away portion 66 formed in the exterior wall 68 of slot 48. V-grooved portion 66 is centrally located within slot 48 and does not fully extend between flanges 44 and 46. A lower exterior wall 70 (shown in dashed lines in FIG. 3) defines the exterior wall limit of slot 48 at the extremities of hub 42 as at flanges 44 and 46. For molding purposes. interior wall 58 and exterior wall 68 are not formed as linear walls. but slope away from the central portion of slot 48. This sloping. as may be seen in FIG. 3, permits the extraction of the molding units after reel 12 has been formed.  
  The connection of film strip 16 with supply spool 12. as well as take-up reel 14. is a relatively simple operation. The film strip 16 contains an aperture 72 at one end of suitable size so to fit over barb 60. The film end is fed into slot 48 through aperture 56 to a point where it encounters the lower end of sloped portion 62 of barb 60. The film end then rides up along obliquely sloped portion 62. As this operation proceeds. the film is temporarily distorted; the central portion of the film following the general contours of the Vgroove 66. The lateral edges of film strip 16 remain within the confines of the slot defined by interior wall 58 and lower exterior wall 70. Film feeding is continued until the aperture of the film falls over barb 60 and assumes a position best shown in FIG. 4. Due to the slope of portion 64 of barb 60. the aperture and film end are captured by the barb 60. Any force tending to pull the film end out of slot aperture 56 merely pulls the film aperture into deeper engagement with barb 60.  
  It should be noted that slot 48 is chordally positioned with respect to hub 42 due to the drive assembly and the hollow centers (not shown) of and for both supply reel [2 and take-up reel 14. One advantage to be gained from this configuration is that film strip 16 may be more easily removed during assembly. In particular. the end of the film strip and barb 60 are closer to aperture 54 in the chordal relationship than if slot 48 was located along the diameter of hub 42. Accordingly. there is increased ease in the removal of strip 16 from barb 60 should the deliberate removal be necessary during manufacturing assembly.  
  The second feature of the present invention is addressed to the tactile discontinuity 40 in film strip 16. Should no provision be made for discontinuity 40. an uneven film strip winding about hub 42 would result. Accordingly. recess 52 is provided. as a result of the positioning of shoulder members 50. for accommodating tactile discontinuity 40 and permitting a more even winding of the film strip 16. Looking to FIG. 4, there is shown a diagrammatic representation of the film winding. Film strip 16 is formed having a relatively small circular aperture 72 at one end. which. when inserted into slot 48. is captured by barb 60 as described above. Positioned at a predetermined distance from aperture 72 along film strip 16 is a relatively large oblong aperture 74. A second large oblong aperture 76 is also positioned on film strip 16 so as to fall on top of aper ture 74 as the film winding proceeds. Tactile discontinuity is so spaced from aperture 74 as to fall directly on top of both apertures 74 and 76. As a result. tactile discontinuity 40 falls through aperture 76 and aperture 74 and into recess 52. Due to the width of film strip 16 and the narrow width of recess 52. it should be obvious that film strip 16 is wound. at the start. upon shoulder members and not recess 52. As a result. recess 52 does not contact film strip I6 and is unencumbered for accommodating tactile discontinuity 40. As may be evidenced from FIG. 4. tactile discontinuity 40 extends away from film strip 16 a distance equal to a double thickness of film strip 16 is addition to the depth of recess 52 below shoulder members 50. Therefore. film strip 16 may be wound more evenly about hub 42 without flattening&#34; discontinuity 40 or distorting the generally circular winding of strip 16.  
  Looking to FIG. 5, there is shown another feature of the present invention. This feature relates to an automatic film feeding apparatus which first locates slot 48 and then introduces an end of film strip I6 therein. In the preferred embodiment. a notch 78 is cut into the outer periphery of flange 46. Notch 78 is positioned proximate one of a series of ratchet members 80 also located at the outer edge of flange 46. Ratchet members 80 and their function are disclosed in a copending application for US. patent entitled Processing Composition Release Mechanism for Film Cassette Comprising Self-Contained Film Processing System&#34;. by John F. Batter. Jr. et al., Ser. No. 227.092 filed Feb. 17.  
 1972 and assigned to the assignee of the present application. Notch 78 cooperates with a tab element 82 which is moved into and out of engagement with notch 78 through a tab actuating mechanism as at 84. Also present is a film feed mechanism 86 which is operative to feed film strip 16 in the direction of arrow 88 and into slot 48.  
  During the assemblage of cassette [0. supply reel 12 is rotatably mounted upon a spindle (not shown) or an appropriate substitute therefore. Reel 12 is then rotated until tab 82 engages notch 78. When this engagement is effected. slot 48 is directly in line with film strip 16 and film feed mechanism 86. Accordingly. the engagement of tab 82 with notch 78 is operative to actuate film feed mechanism 86, by appropriate linkages as shown by dashed line 90. and film strip 16 is feed into slot 48. As a result. film strip 16 is united with reel [2 through the engagement between aperture 72 and barb 60 automatically. and with greater ease and speed than would be realized from a manual counterpart. While only a preferred embodiment has been shown. it should be apparent to those skilled in the art that notch 78 and tab 82 may be replaced by a hole and rod or any appropriate tactile discontinuity and a tactile discontinuity finding&#34; element.  
  FIG. 8 represents another alternative of the supply reel [2 relative to the automatic film feeding system discussed above. Instead of a single slot. two parallel slots 92 and 94 are provided within hub portion 42. Slots 92 and 94 are identical and contain the same elements as does slot 48 of FIGS. 2 and 3. It may be seen that barbs 60 in both slots and 92 are pointed in the same direction. The purpose in providing supply reel 12. as well as take-up reel 14. with two slots becomes evident when considered in light of the film feeding procedure described above. Instead of only one notch 78 on flange 46. there is an additional notch positioned 180 away from notch 78. As a result. tab 82 of FIG. 5 will have to hunt&#34; for a notch 78 for only a maximum of 180 instead of the maximum of 360 when only one notch is provided. Since the notch 78 can be found more easily. time spent in rotating reels I2 and I4 during film feeding is reduced and film strip 16 and reels l2 and 14 are more easily connected.  
  Another embodiment of reel assemblages l2 and I4 is shown in FIGS. 6 and 7. As may be best evidenced from FIG. 6, the exterior wall section 68 (see FIG. 3a) is removed leaving shoulder members 50. Shoulder members 50, however. remain for defining a slotted configuration as shown in FIG. 9. As a result. an aperture or window 98 is formed overlying the barb 60 and a slot 100. Slot 100 is defined at its upper limit by shoulder members 50 and at its lower limit by an inte rior wall 102. Configured as such. slot arrangement 96 permits the same method of uniting film strip 16 and barb 60 discussed previously. Additionally. window 98 does not alter the manner in which film strip 16 is wound around hub 42. The major advantage derived from window 98 is the relative ease in which film strip 16 and barb 60 may be separated should such a separation be necessary. Specifically, window 98 permits ready access to barb 60 and aperture 72 of film strip 16. Aperture 72 may be more easily extracted from barb 60 by use of an implement (not shown) which is fitted within window 98 and which is used to lift the film strip 16 from barb 60. It should be noted that because cassette I0 is sealed. this type of extraction would be available during the assembly of cassette l0 and not by the consumer unless the cassette is opened.  
 I claim:  
  1. An automatic film loading apparatus for use in conjunction with a film reel having a slot into which one end of a film strip is inserted and means for retaining such one end of such film strip in such slot. said apparatus comprising:  
 means for rotating such film reel about its axis;  
 means located on such film reel in a predetermined angular relationship with such slot;  
 means. engageable with said angularly located means. for stopping the rotation of such film reel when engagement is made for correctly positioning such film reel;  
 means, responsive to said engagement. for feeding film to such film reel when said angularly located means has been engaged and such film reel has been correctly positioned.  
 means for introducing one end of such film strip into such slot within such film reel;  
 means for feeding such one end of such film strip into such slot until such one end is retained by such retaining means in such slot;  
 means for rotating such film reel for winding a predetermined amount of unexposed film on such film reel; and  
 means for severing the remaining end off such film strip when said predetermined amount of film has been wound upon such film reel.  
  2. An automatic film loading apparatus for use in conjunction with a film reel including a film end connection element configured for capturing one end of a film strip when such one end of such film strip is en gaged therewith said apparatus comprising:  
 means for rotating such film reel about its axis: means located on such film reel and spaced from such film end connection element in a predetermined angular relationship about such axis; means for cooperating with said angularl located means to stop rotation of such film reel so as to locate such film end connection element in a prcde&#39; termined position; and means. responsive to the location of such film end connection element in said predetermined position. for feeding such one end of such film strip to such film reel along a given path into engagement with such film end connection element so that such one end of such film strip is captured by such connection element. 3. The automatic film loading apparatus of claim 3 in which said apparatus further includes:  
 means for rotating such film reel for winding a predetermined amount of unexposed film of such film reel following such engagement of such one end of such film with such element; and means for severing the remaining end off such film strip when a predetermined amount of film has been wound upon such film reel. 4. The automatic film loading apparatus of claim 2 in which such angularly located means is a physical discontinuity, said means for cooperating with such angularly located means is configured to engage said physical discontinuity for stopping the rotation of such film reel and positioning such film reel so that such film end connection element is positioned in said given path.  
  5. The automatic film loading apparatus of claim 2 in which such film end connection element includes a chordally arranged slot having means located therein for retaining such one end of such film strip in such slot said means for cooperating with said angularly located means includes means for positioning such film reel such that such slot is substantiall aligned with said given path.  
  6. The automatic film loading apparatus of claim 2 in which such film end connection element includes a chordally arranged slot having a barb located therein and such one end of such film strip includes an aperture formed therein. such aperture being engageable by such barb for retaining such one end of such film strip in such slot. said feeding means feeding such one end of such film strip into such slot until such aperture in such one end is captured by such barb.  
  7. The automatic film loading apparatus ofclaim 2 in which such film end connection element includes a chordally arranged slot having a barb located therein and such one end of such film strip includes an aperture formed therein, such aperture being engageable by such barb for retaining such one end of such film strip in such slot, such barb being positioned within such slot so as to prevent the removal of such film strip from such slot in a direction opposite that which such one end of such film strip is fed to such film reel. and said means for rotating such film reel includes means for winding a predetermined amount of unexposed film upon such film reel in a direction about its axis codirectional with the direction such one end of such film strip is fed to such film reel.  
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