Twin tube shock absorber gas seal
This application is a continuation of application Ser. No. 497,759, filed May 25, 1983, now abandoned. 
    
    
     BACKGROUND OF THE INVENTION 
     This invention relates to twin tube shock absorbers having gas seal means therein and, more particularly, to such devices utilizing integral main seal and gas seal portions. The shock absorber of the present invention is particularly useful in MacPherson strut vehicle suspension systems. 
     Shock absorbers for use in a vehicle suspension system of the type including a double-walled cylindrical structure which includes an inner oil cylinder and an outer reservoir chamber are known and have been widely used in the art. In this type of shock absorber any air that is trapped in the working or oil cylinder as a result of operation of the shock absorber is bled into the reservoir chamber. During the downstroke of the piston in the oil cylinder the air in the reservoir chamber must be prevented from entering the oil cylinder. In the prior art, various one-way valves have been provided in a narrow passage which communicates between the working cylinder and the outer cylinder. These valves have disadvantages in that they are complicated mechanical devices, typically comprising a spring-loaded ball valve and valve seat, and are not easily mounted in the narrow passage that connects the working and reservoir chambers. Other gas seal techniques have been provided which eliminate the complicated mechanical solutions of the prior art and are illustrated in U.S. Pat. No. 4,108,287. These prior art devices utilize a multiple seal configuration wherein a first seal is provided between the piston rod and the cylinder cap to trap the oil within the shock absorber. A second flexible seal is spring loaded in the passage way and functions to prevent the passage of gas into the inner or working cylinder. These prior art devices have the disadvantage that they are difficult to assemble and more expensive to manufacture. 
     These and other disadvantages are overcome by the present invention wherein there is provided a gas seal for a double-cylinder or twin tube shock absorber which is of an integral, one-piece construction which readily can be mounted in the passageway connected to the working cylinder with the reservoir chamber and which simultaneously provides the piston rod and gas sealing functions. 
     SUMMARY OF THE INVENTION 
     Briefly, a twin tube shock absorber having an oil cylinder and a gas tube which are concentrically joined together to form a gas chamber therebetween is provided. A piston and a rod are reciprocally moved in the oil cylinder. An annular bearing having an axially extending cylindrical support system is fixed to an end portion of the oil cylinder and forms an oil chamber which cooperates with the oil cylinder and the piston rod which supports the rod in such a manner that the rod can be slidingly moved. An oil seal which includes a main lip sealingly slidable with respect to the circumferential surface of the rod is provided. The seal includes a check valve lip having a substantially frustro-conical shape which resiliently contacts the outer circumferential surface of the cylindrical support portion. The check valve lip is adapted to allow oil to flow from the oil chamber to the gas chamber and to prevent oil and gas from flowing in the opposite direction. The oil seal is provided as a radially-extending portion integrally formed with the main lip and connected thereto. 
    
    
     BRIEF DESCRIPTION OF THE DRAWING 
     The advantages of this invention will become more readily appreciated as the same becomes completely understood by reference to the following detailed description when taken in conjunction with the accompanying drawing wherein: 
     FIG. 1 is a cross-sectional plan view of a twin tube shock absorber constructed in accordance with the principles of the present invention; 
     FIG. 2 is a partial sectional view of the gas seal illustrated in FIG. 1; 
     FIG. 3 is an alternate embodiment of the gas seal in accordance with the present invention; 
     FIG. 4 is a second alternate embodiment of the gas seal in accordance with the present invention; and, 
     FIG. 5 is still another alternate embodiment of a gas seal in accordance with the principles of the present invention. 
    
    
     DETAILED DESCRIPTION 
     Referring now to FIG. 1 there is shown a cross-sectional plan view of a twin tube shock absorber 10 constructed in accordance with the principles of the present invention. Shock absorber 10 includes an inner generally cylindrical pressure cylinder 12 which is coaxially surrounded by an outer cylinder 14. Outer cylinder 14 is closed by a lower cap 16 which is connected to a mounting ring 18. The upper end of cylinder 14 is partially closed by a cap 20. Lower cap 16 also functions to close the lower end of inner cylinder 12. The upper end of cylinder 12 is partially closed by a rod guide 22 which typically comprises a sintered iron head. The central opening of rod guide 22 accepts a piston rod 24 having a mounting ring 26 on one end thereof and a piston 28 at the other end thereof. Piston 28 includes fluid metering means shown generally at 30 to provide a damping force as is well known in the art. Cylinder 12 is filled with oil and the reservoir chamber formed between the opposing walls of cylinder 12 and 14 includes a lower portion shown generally at 32 which is filled with oil and a upper portion shown generally at 34 which is filled with gas. The inner surface of the central bore of rod guide 22 is slightly spaced from the outer surface of piston rod 24 and forms an annular clearance C therebetween. This clearance communicates with a passage shown generally at 36 which communicates through a slot or holes 38 into the reservoir chamber. As best illustrated in FIG. 2, gas seal means 40 is disposed in the passage way which connects the working chamber of cylinder 12 with the reservoir chamber. Gas seal means 40 includes a main lip 42 which sealingly engages the cylindrical surface of piston rod 24 to prevent the escape of oil and gas from shock absorber 10. Gas seal means 40 further includes a gas sealing lip 44 which comprises a downwardly extending flexible portion which engages a radially outer surface 46 of rod guide 22. Gas sealing lip 44 is deflected by oil passing through clearance C allowing the oil to pass into the reservoir chamber. However, gas in the reservoir chamber will force gas sealing lip 44 against the valve seat provided by the radially outer surface 46 of rod guide 22 to prevent the gas from entering into the oil or working cylinder. It can be seen that gas seal means 40 is provided as an integral unitary structure of a suitable elastomeric material and which is provided with a metallic reinforcing member 48 integrally molded therein. It can also be seen that gas seal means 40 is readily and easily mounted in shock absorber 10 between an upwardly projecting portion of rod guide 22 and cap 20. That is, gas seal means 40 is captured and press-fitted between cap 20 and the upwardly projecting portion of rod guide 22. The assembly is completed by suitably fastening cap 20 to the inner surface of cylinder 14 such as by welding. 
     Referring now to FIG. 3, there is shown an alternate embodiment of the present invention. FIG. 3 illustrates an alternate gas seal means 340 which includes a main seal 342, a gas seal lip 344 and a metallic reinforcement 348. Gas seal means 340 is similar to gas seal means 40 but differs in that gas seal lip 344 engages a radially inwardly facing portion 323 of a rod guide 322. The lower portion of gas seal means 340 engages a land 321 of rod guide 322. It can be seen that gas seal means 340 is captured between cap 320 and land 321. 
     Referring now to FIG. 4, there is shown an alternate embodiment of the present invention. FIG. 4 illustrates a gas seal means 440 having a main seal 442, a lip seal 444 and a reinforcement member 448. Lip seal 444 engages a radially inwardly facing portion 423 of rod guide 422. In this embodiment, gas seal means 440 preferably is bonded to a portion of cap 420 prior to the final assembly of the shock absorber. 
     Referring now to FIG. 5 there is shown another alternate embodiment of the present invention. FIG. 5 illustrates a gas seal means 540 having a main seal 542 and a lip seal 544. Gas seal means 540 includes a metal washer 541 which is insert molded within the body of gas seal means 540. Gas seal means 540 further includes a passage 550 which communicates with passage 536 on both sides of gas seal 540. It can be seen that lip seal 544 engages the radially inner surface of cap 520. 
     What has been taught, then, is a twin tube shock absorber including an integral gas seal means disposed between the working and reservoir chambers. The shock absorber is particularly suited for use in MacPherson strut vehicle suspension systems. The invention facilitates, notably, gas sealing means which is easily produced and economical to manufacture. The forms of the inventions illustrated and described herein are but preferred embodiments of these teachings. They are shown as illustrations of the inventive concepts however rather than by way of limitation and its is pointed out that various modifications and alterations may be indulged in with the scope of the appended claims.