Motorized tap tool driving apparatus
BACKGROUND OF THE INVENTION 
     The present invention relates to an apparatus for driving a threading cutter, in particular, a motorized apparatus for driving a tap tool for threading or rethreading a bore wherein the apparatus provides an adjustable frame for bracing the apparatus against counter rotation induced by the cutting force of the tap tool. 
     In industrial and power plant applications, the rethreading of bores for acceptance of threaded studs or bolts is often needed. The rethreading or the cutting of threads in these bores is a laborious task requiring high torque to cut the threads. Where manually driving the tapping device with a lever arm is not practical or sufficiently rapid, a motorized tap driving apparatus is used. Typically these motorized tap driving apparatus have a high torque motor applied to a gear reducer/clutch which drives the tap tool. Such motorized tap tools require a means to brace the frame of the motor to prevent counter rotation of the frame caused by the resistance of the tap tool to rotation due to friction or cutting force in the cutting operation. 
     Known methods of bracing the motor frame against counter rotation lack sufficient flexibility to adapt the apparatus to various close quarters and configurations which require retapping of bores. 
     Generally, each tap tool is useful for cutting threads of a particular diameter. Different tap tools are required for different diameters. The tap tools have a polygonal end which is engaged with an adapter to connect with a rotating driving protrusion on the motor. The different diameter tap tools have different sized ends, requiring different adapters for each tap tool. 
     SUMMARY OF THE INVENTION 
     It is an object of the present invention to provide a thread cutting apparatus which utilizes a motor drive and which can be adapted to mount to a variety of structures having threads to be cut or rethreaded. It is an object of the present invention to provide a motorized tapping apparatus having an adjustable frame to allow the apparatus to be installed in close quarters in a variety of geometric situations to provide sufficient torque bracing of the apparatus for operation. It is an object of the present invention to provide a motorized tapping apparatus having a frame for bracing the motor frame which can be adjusted radially and angularly. It is an object of the present invention to provide a motorized tapping apparatus which provides a frame which, once installed, provides bracing against counter rotation in both clockwise and counterclockwise rotational directions. It is an object of the present invention to provide a motorized tapping apparatus which is guided during its axial descent and ascent with respect to the bore being tapped. It is an object of the present invention to provide a coupling arrangement between the motor and a driven tap tool which allows a singular coupling to be used for a variety of tap sizes, particularly square or hexagonal drive parts. 
     The objects are inventively achieved in that a tapping apparatus is provided which has a pneumatic, electric or other type motor arranged having a rotating shaft alignable with a bore to be tapped, a stationary motor frame, and a bracing frame having outriggers or arms which extend outward from the motor frame and brace against stationary structure to prevent reverse turning of the motor frame upon applying torque along the rotating shaft to a tap tool located within the bore. The outriggers have portions which may be adjusted both radially from the bore and angularly relative to the bore. The outriggers include a first stationary arm extending radially from the frame. A second stationary arm projects from the frame approximately 180° from the first arm. On the second arm, a third arm is attached pivotally at a base end and connected at its distal end to a distal end of the second arm by an adjustable threaded rod, such that the angular position of the third arm with respect to the second arm can be adjusted. Roller guide assemblies are mounted to the first arm outrigger and to one of the second and third arms. The roller guide assemblies are mounted by a bolt within a radially oriented slot formed in the arm members to be radially slidable with respect thereto and fixable in radial position. Each roller assembly comprises brackets extending perpendicularly from the arm to which it is attached. The brackets hold two rollers and the distance between the rollers is adjustably fixable. 
     In operation, the brackets and rollers are adjustable in position to capture two stationary members such as protruding studs on the structure which is to have a bore rethreaded. The adjustment is accomplished by sliding the brackets through the slots of the appropriate arm members and also adjusting the third arm pivotably with respect to the second arm by adjusting the threaded rod, and by adjusting the position of the rollers with respect to the brackets. The combination of these five adjustments gives great flexibility to capture two studs or stationary rods somewhere on the structure being rethreaded. Because the rollers capture the stationary rods, the frame can resist counter rotation in either rotary direction such as when the tap is being inserted or removed, without further adjustments. The rollers allow reduced friction axial movement of the apparatus during tapping. 
     A series of inserts and a single coupler can be used to accommodate a series of different diameter tap tools. The single coupler should have a receiving aperture sized to receive the largest tap tool in the series. All other tap tools (which have a driven end smaller than the largest tap tool in the series) will use one of a series of inserts between the tap tool and the coupler. The inserts have an outside dimension to fit into the coupler and an inside opening sized to receive a particular tap tool. Thus, only a single coupler is required for a series of sizes of tap tools and a series of small, relatively inexpensive inserts are used to replace the series of large, relatively expensive couplers previously required. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     FIG. 1 is a perspective view of the apparatus of the present invention; 
     FIG. 2 is an exploded perspective view of the apparatus of FIG. 1; 
     FIG. 3 is a partial perspective view of the apparatus of FIG. 1; 
     FIG. 4 is a top plan view of the apparatus of FIG. 3 applied to a flange member; and 
     FIGS. 5a-5d are a series of side sectional views of a series of different sized tap tools, a single coupler and a series of different sized inserts. 
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     FIG. 1 shows a motorized tap tool driving apparatus 10 acting on a machine casing 20, shown schematically as a block, tapping a bore 21 in the casing. The casing can be a pump casing or any other structure where a hole must be rethreaded or threads cut. The apparatus provides a motor drive 26 which can be electric or pneumatic or driven by another source of rotary power. The motor 26 is mounted to a gear box/clutch 28 arranged in alignment with its axis 27. The gear box/clutch 28 is mounted to a hub 30 of a frame 32. The frame 32 provides extending from the hub 30, a first brace or arm 34 and a second brace or arm 36. A rigid connection is provided between the arms 34, 36 and the hub 30. The motor 26 provides an axially arranged rotary driven shaft (not shown) which proceeds to the gear box/clutch 28 which provides an output shaft 40, shown in FIG. 2, which is rotatable independent of the hub 30. A bracket 44 is rigidly connected to the second arm 36 and extends perpendicularly thereto. Mounted at a pin connection 46 to the bracket 44 is a third arm 48. The distal ends of the second arm 36 and the third arm 48 are connected by a threaded rod 50 which has an eye bolt connection 52 at the third arm and a pivotable apertured connection 54 about a pin 54a at the second arm 36. The extent of the threaded rod 50 arranged between the second and third arms can be adjusted by positioning nuts 56, 58 (shown in FIG. 4) on the shaft 50. The third arm 48 pivots about the pin 46 to select angles between the second and third arms. 
     Mounted on the third arm 48, on a side opposite the second arm 36, is an adjustable roller assembly 60. The adjustable roller assembly 60 provides a U-shaped bracket 62 connected by a fastener 64 to the third arm 48, particularly residing in a slot 66 in the third arm 48 so that the U-shaped bracket 62 can be slid in a generally radial direction with regard to the apparatus 10. Mounted within the U-shaped bracket is a first roller 70 and a second roller 72 substantially in parallel. The rollers 70, 72 are adjustable in position toward and away from each other by a fastener 73 slidable within slots 74, 76 through the side walls 80, 82 of the U-shaped bracket. At a select position, the fastener is tightened to fix the roller 72 within the slots. The rollers can both be slidable through the slots or one of the rollers can be fixed in position and the other roller slidable toward and away from the fixed roller, as shown in FIG. 3. 
     A second roller assembly 90, substantially identical to the first roller assembly 60, is applied to the first arm facing toward an opposite side from the first roller assembly 60 and is movable along a slot 92 and held in a selected position by a fastener 64. 
     FIG. 2 illustrates the apparatus 10 in more detail which includes a coupler 96 with a polygonal aperture 98 for receiving a complementary polygonal protrusion 100 of the output shaft 40. At an opposite end, a second polygonal aperture 101 receives a polygonal protrusion 106 of a tap tool 110. According to the present invention, a cubical adaptor or insert 112 having a square cross section aperture 114 can be used to allow connection between the aperture 101 and a plurality of tap tools having differing size protrusions 106. Since tap tools generally have varying sized protrusions 106 for varying diameter taps, a series or set of inserts 112 can more economically be provided than a plurality of different heavy duty couplers 96. 
     FIGS. 5a-5d illustrate a series of inserts 112a, 112b, 112c, which each have a diameter D1 equal to a diameter D2 of the aperture 101. Insert 112a has an internal diameter D3 of an aperture 114a equal to a diameter D4 of a protrusion 106a of a tap tool 110a. Diameter D3, however, is less than a diameter D5 of an aperture 114b which is equal to a diameter D6 of a protrusion 106b of a tap tool 110b. Diameter D5, in turn, is less than a diameter D7 of an aperture 114c which is equal to a diameter D8 of a protrusion 106c of a tap tool 110c. The single coupler 96 should have the receiving aperture 101 with the diameter D2 sized to receive a diameter D9 of a protrusion 106d of a largest tap tool 110d in the series. All of the other tap tools in the series 110a-110d (which may include more than the exemplary tools shown) have a smaller diameter, thus requiring the use of an insert 112a-112c. The series of inserts 112a-112c, which have a common external diameter D1, are much smaller and less expensive to manufacture than a series of different sized couplers which would be required if the series of inserts were not available. 
     In operation, referring to FIGS. 1-4, the tap tool 110 having thread cutting chasers 111 is connected via the insert 112. The coupler 96 is connected to the output shaft 40 and the apparatus 10 is applied over a hole to be threaded. Since torque imposed on the tap tool 110 from the motor 26 causes an equal and opposite torque on the motor frame 26, this opposite torque must be resisted by the frame to create a turning of the tap 110 in the hole. Otherwise, friction would hold the tap stationary and the motor frame would spin in an opposite direction. 
     To brace the frame against rotation, studs 118, 120 proceeding outwardly of the casing 20 are captured by the roller assemblies 60, 90. Depending on the location of these studs, the frame can be adjusted to capture them by radially sliding the second roller assembly 90 along the first arm 34, by angularly positioning the third arm 48 with respect to the second arm 36 by the rod 50, and by radially sliding the first roller assembly 60 with respect to the third arm 48. If the geometry of the studs 118, 120 requires it, the second roller assembly 90 can be reversed to the opposite side of the first arm 34 and the first roller assembly 60 can be attached to the second arm 36 to slide along a slot 122 (FIG. 3). The rollers 70, 72 are adjusted within the U-shaped brackets 60 to closely capture the rod 118, 120 therebetween. The frame 32 is now braced against rotary movement in either direction. Another advantage of the invention is that when the motor is reversed to withdraw the tap, the frame need not be reversed to brace for reverse rotation. 
     As the tap proceeds downwardly into the hole, the frame, which initially is raised above the surrounding surface, moves downwardly with it. Therefore, the rollers 70, 72 not only can brace against the rods 118, 120, but provide for a rolling action as the frame 32 moves downwardly toward the machine casing 20 and, when the reverse procedure during withdrawing is undertaken, the rollers can roll upwardly. 
     As shown in FIG. 4, the invention is particularly useful applied to positions around a typical bolt circle 150 of a large diameter flange 152 wherein the anchoring studs 118, 120 can be at positions around the bolt circle. 
     The invention provides a frame with adjustable arms which allows great flexibility for configuring the tapping tool onto a hole to be tapped where the bracing studs can be at a variety of locations. 
     Although the present invention has been described with reference to a specific embodiment, those of skill in the art will recognize that changes may be made thereto without departing from the scope and spirit of the invention as set forth in the appended claims.