Inertia locked safety belt take-up reel
This is a continuation of application Ser. No. 392,703, filed Aug. 29, 1973, now abandoned. 
    
    
     BACKGROUND OF THE INVENTION 
     The present invention relates generally to improvements in vehicle safety devices, and it relates particularly to an improved safety belt take-up reel of the automatic inertia actuated locking type. 
     There are numerous forms of vehicle safety belt systems in which the seat occupant who is engaged by the safety belt is not restrained, and is thus free to move during normal conditions by reason of the safety belt which is spring retracted, being freely withdrawable, but in which, consequent to an abnormal condition such as a rapid positive or negative acceleration or any action which tends to hurl the occupant out of the seat, the belt is automatically locked against withdrawal to restrain the occupant from leaving the seat. A device which has been proposed for use in such systems is a spring biased belt retraction reel, in which an inertia responsive mechanism actuated by the rapid withdrawal of the safety belt functions to lock the reel against further belt withdrawal. The inertia locking reels of this type heretofore available, however, possess numerous drawbacks and disadvantages. They are expensive and often unreliable devices, an otherwise leave much to be desired. Contributing to such disadvantages, is the need to form the complete device of a strong material such as steel, and to very close tolerances to assure their proper and reliable operation, with the result that these devices are either very expensive or of little reliability, and subject to malfunctioning. 
     SUMMARY OF THE INVENTION 
     It is a principal object of the present invention to provide an improved vehicle safety belt device. 
     Another object of the present invention is to provide an improved safety belt take-up reel. 
     Still another object of the present invention is to provide an improved inertia actuated belt withdrawal locking safety belt take-up reel. 
     A further object of the present invention is to provide a device of the above nature characterized by its high reliability, ruggedness, low cost and high versatility and adaptability. 
     The above and other objects of the present invention will become apparent from a reading of the following description taken in conjunction with the accompanying drawings which illustrate a preferred embodiment thereof. 
     In a sense, the present invention contemplates the provision of a belt take-up reel mechanism comprising a belt reel, having a first ratchet wheel rotatable therewith, a first pawl moveable into engagement and spring biased out of engagement with the ratchet wheel, a first clutch member rotatable with the reel, a second clutch member coaxial with and in slipping engagement with the first clutch member, a second coaxial rockable ratchet wheel, a second pawl actuated by the relative rotation of the clutch members to engage and rock the second ratchet wheel, and a link connecting the second ratchet wheel to the first pawl to actuate the first pawl to engage the first ratchet wheel with the rocking of the second ratchet wheel. 
     The improved inertia actuated self locking take-up reel overcomes the numerous drawbacks and disadvantages of the earlier devices. The components which require great strength need little precision, such as the first ratchet wheel and pawl, while those components requiring high precision need little strength, such as the inertia responsive mechanism and can be cheaply produced, such as of resin moldings or die castings, and as a consequence, the improved device can be inexpensively constructed and be of great reliability. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     FIG. 1 is a perspective view, partially broken away, of a preferred embodiment of the present invention; 
     FIG. 2 is an exploded perspective view thereof; 
     Fig. 3 is an end elevational view of the inertia responsive mechanism thereof, shown in a normal deactuated condition. 
     FIG. 4 is a view similar to FIG. 3, the mechanism being shown in an inertia actuated condition. 
     FIG. 5 is a sectional view taken along line 5--5 in FIG. 3; and 
     FIG. 6 is a view similar to FIG. 5 of another embodiment of the present invention provided with an alarm actuating mechanism. 
    
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Referring now to the drawings, particularly FIGS. 1 to 5 thereof, which illustrate a preferred embodiment of the present invention, the reference numeral 1 generally designates a U-shaped mounting bracket including a base and a pair of side walls or plates having transversely aligned medial journal openings and transversely aligned butterfly openings 9 in their lower inner corners. Journalled in, and projecting beyond the journal openings is a shaft 2, constituting the core of a belt reel, one end of the shaft 2 being engaged by a suitably housed spiral wind-up spring 4, which biases the reel shaft 2 to normally take-up and wind the reel attached safety belt 3 on the reel. Secured to, and rotatable with the shaft 2 and disposed along the confronting inside faces of the bracket side walls, are a pair of similar ratchet wheels 5. A first pawl member 6 includes a rockable cross bar terminating at opposite ends in rectangular end projections, which engage the butterfly openings 9 to be rockable therein, and a pair of pawl defining side projections which are rockable with the cross piece into and out of locking engagement with the ratchet wheels 5. A wire hairpin spring 8, engages one of the pawl member end projections to resiliently bias pawl member 6 out of engagement with ratchet wheels 5. 
     An inertia responsive mechanism is housed in a cover shell 7 mounted by screws 21 on the outside face of a bracket wall opposite that supporting the spring 4 and functions to control the reel locking pawl member 6. The inertia mechanism is inexpensively precision constructed, such as by die casting or resin injection or transfer molding, and includes a first clutch member 15 affixed to and rotatable with an end of shaft 2. The clutch member 15 is of circular configuration and has a circumferential groove formed in the peripheral face thereof, and is provided with an outwardly directed projection or stop 23 interrupting the circumferential groove and a peripherally spaced notch 22 defined by inwardly converging side faces. An annular shaped inertia or second clutch member 14 is coaxial with and surrounds first clutch member 15, and is provided with peripherally spaced inwardly direction lobes 24, which slideably engage the peripheral groove in clutch member 15, so upon slow acceleration of clutch member 15, clutch member 14 synchronously rotates therewith, but upon a sudden or rapid acceleration of clutch member 15, clutch member 14, by reason of the inertia thereof, lags behind the rotation of clutch member 15 and hence rotates rearwardly relative thereto an amount limited by stop 23. 
     Rockably, coaxially supported by shaft 2, is a cap shaped second ratchet wheel 13 which includes a circular end wall having an eccentric opening 13&#39; and a circular skirt wall surrounding clutch members 14 and 15 and provided on its inside face with closely spaced ratchet teeth. A longitudinal pivot pin 17 is suitably rigidly mounted on inertia member 14 and rockably supports a claw or second pawl member 16 for swinging movement into and out of engagement with the teeth of ratchet wheel 13, the pawl member 16 having an inner end terminating in converging sides and registering with the notch 22. Also affixed to inertia member 14 on opposite sides of pivot pin 17, are a pair of pins 19 and 20, and a pin or projection 16&#39; is located proximate the inner end of second pawl member 16. A wire spring 18 includes a looped medial portion engaging pin 16&#39; and projecting side arms bearing on pins 19 and 20 to resiliently bias the second pawl 16 to its retracted position out of engagement with ratchet wheel 13 and to resiliently urge inertia member 14 to a retracted counter clockwise position relative to clutch member 15, as viewed in FIG. 3. 
     A link or crank arm interconnects ratchet wheel 13 and pawl member 6 and includes an arm 10 having at one end a rectangular opening 11, which matingly engages a corresponding end projection of pawl member 6 and having at its other end a pin 12, which rotatably engages the ratchet opening 13&#39; so that rocking of ratchet wheel 13 effects a corresponding rocking of pawl member 6. 
     Considering now the operation of the mechanism described above, there is shown in FIG. 3 the dormant or inoperative condition of the claw or second pawl 16 in normal operation, and FIG. 4 shows how the claw behaves in emergency operation. When the safety belt 3 is being pulled out slowly, such as in normal use or application of the belt, both the inertia wheel 14 and the clutch member 15 rotate at a same speed as shown in FIG. 3, but if the safety belt 3 is pulled out rapidly, such as in consequence of an abnormal situation, rotation of the inertia wheel 14 is slightly delayed behind the clutch plate 15, and as a result the claw 16 is pushed by a side face of the notch 22 into engagement with one of the teeth of the ratchet wheel 13 to impart rotation thereto. This rotation is transmitted through the coupling arm 10 to the pawl member 6, causing the latter to engage the teeth of the ratchets 5 to inhibit further rotation of the shaft 2 and thereby prevent withdrawal of the safety belt 3, so that the safety belt 3 remains fastened to the body of the seat occupant to ensure his safety. 
     For the effective use of the present device, it is essential that the seat occupant wear the safety belt. In order to urge the seat occupant to wear the safety belt without fail, an alarm device designed to sound an alarm when the safety belt is not properly worn may be provided in the mechanism of the present invention. In FIG. 6 is shown, in a sectional view, the structure of the assembly where there is incorporated an alarm actuating device which is electrically operated to issue an alarm unless the safety belt is pulled out to a certain predetermined length. In this case, the precision inertia mechanism is mounted between the frame 1 and the ratchets 5, and a pinion 33 of the alarming device mounted outside of the frame 1 is secured, as by driving fit, to the shaft 2 such that said pinion will cause rotation of an internal gear 34 of the alarm device to actuate a microswitch fitted in a retainer to thereby deenergize and stop an associated electrically energized alarm device. Thus, the operation of the alarm device is effected by utilizing the shaft 2 of the emergency locking device of the present invention. In this case, the clutch plate 15a may be integrally fixed to the ratchet 5, and in all other respects the construction and operation of the embodiment shown in FIG. 6 are generally similar to those of the first described embodiment. With the present mechanism it should be noted, that the enrgy transmitted by the safety belt in the event of an emergency ocurrence is absorbed by the joint operation of the high-rigidity, high strength ratchets and pawl, while the inertia mechanism that must be extremely precise and accurate is distinct and force isolated from the locking mechanism, thus allowing easier obtainment of a precision mechanism and a wider choice of material. Further, an alarm means calling the seat occupant&#39;s attention to the wearing of the safety belt can be incorporated in the mechanism. It is thus obvious that the device of the present invention is highly effective in securing safety of the driver or passenger. 
     While there have been described and illustrated preferred embodiments of the present invention, it is apparent that numerous alterations, omissions and additions may be made without departing from the spirit thereof.