Load carrying device
BACKGROUND OF THE INVENTION 
     The present invention relates to a novel load carrying device and, more particularly, to a novel load carrying chain assembly including an overload detection and safety device therefor. It has particular but not exclusive application to chains of the type used in forklifts and the like. 
     Overload failures that go undetected may result in personal injuries and property damage. 
     The present invention recognizes that it is most desirable not only to be able to detect overload conditions promptly upon occurrence, but, also, to provide safety means to accommodate such overload conditions when they occur so that sufficient time is available to take the necessary steps to minimize undesireable personal injury and property damages which would otherwise result as a consequence of such overload conditions. The present invention, recognizing these problems and needs, provides an improved overload detection and safety device for load carrying devices, particularly of the chain assembly type, which can be economically and readily manufactured and assembled with a minimum of steps, parts and material, which permits quick, positive and readily visible detection of overload conditions promptly upon occurrence and which provides a positive and promptly acting safety device in the event of an overload condition to allow sufficient time for safety measures to be taken to minimize the undesireable consequences of overload conditions. 
     Other features of the present invention will become obvious to one skilled in the art upon reading the disclosure herinafter. 
     BRIEF STATEMENT OF THE INVENTION 
     In accordance with this invention, generally stated, the present invention provides an improved load carrying device comprising a linear load carrying chain including a fuse link, having link plates integral with and connected by fuse bar means, laced into the load carrying chain member so that a normal tensile load thereon is carried through the fuse bar means, the fuse bar means having a preselected tensile strength less than the tensile strength of the remainder of the load carrying member; and safety link means joining the link plates connected by the fuse bar, the safety link means having a tensile strength at least substantially equal to the tensile strength of the remainder of the load carrying member, to hold the load when the fuse bar means breaks due to overload conditions. In addition, the present invention provides an overload detection and safety device which can be readily adaptable to link chain assemblies, providing a visibly apparent and prompt alarm when overload conditions occur in load systems in which such assemblies are employed. 
     It is to be understood that various changes can be made by one skilled in the art in the arrangement, form and construction of the novel apparatus disclosed herein, and in the materials utilized, without departing from the scope or spirit of the present invention. 
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS 
     Referring to the drawings: 
     FIG. 1 is a side view of a fuse link incorporating a fuse bar in one advantageous form of the present invention; 
     FIG. 2 is a side view of another link plate member incorporating a fuse bar in another form of the present invention; 
     FIG. 3 is a side view of the link plate member of FIG. 2 included as a portion of a load carrying chain assembly with a safety link in place; 
     FIG. 4 is a top view of the chain assembly portion of FIG. 3 disclosing the articulated link plate members, as well; 
     FIG. 5 is a side view similar to the view of FIG. 3 disclosing the failed fuse bar after overload; 
     FIG. 6 is a side view of a fuse link similar to that of FIG. 2 incorporating an electrical emergency circuit strip mounted on the fuse bar; 
     FIG. 7 is a side view of the fuse link of FIG. 6 included as a portion of a load carrying chain assembly with a safety link in place; 
     FIG. 8 is a top view of the chain assembly portion of FIG. 7 disclosing the articulated link plate members and the insulation for the electrical emergency circuit strip on the fuse bar; 
     FIG. 9 is a side view of the fuse link of FIG. 7 disclosing the failed fuse bar and electrical circuit strip after overload; 
     FIG. 10 is a side view of still another geometry for a fuse link of the present invention included as a portion of a load carrying chain assembly and incorporating one safety link; 
     FIG. 11 is a side view of a further geometry for a fuse link of the present invention included as a portion of a load carrying chain assembly, also incorporating one safety link; 
     FIG. 12 is a side view of even a further geometry for a fuse link of the present invention incorporating three safety links and included as a portion of a load carrying chain assembly; and, 
     FIG. 13 is a side view of another geometry for a fuse link similar to that of FIG. 12 incorporating three safety links and included as a portion of a load carrying chain assembly. 
    
    
     DETAILED DESCRIPTION OF THE DRAWINGS 
     Referring to FIG. 1 of the drawings, one form of the present invention is disclosed as incorporated in fuse link 2 of a load carrying chain assembly device. Fuse link 2 is provided with a linear extending fuse bar 3 which is narrower and of preselected lesser cross-sectional area than opposed mirror-image plate members 4 of fuse link 2. Fuse bar 3 in the embodiment of FIG. 1 is provided with a suitable preselected weakness aperture 6 to create stress concentration and lower fatigue strength, the fuse bar 3 having a preselected tensile and fatigue strength which advantageously is approximately 60% of the tensile strengths of the link plate members 4 and the other link plate members of the chain without a fuse bar. As for a chain assembly arrangement similar to the chain assembly arrangements described more fully hereinafter for the various embodiments of the invention disclosed in later described FIGS. 2-5, FIGS. 6-9, FIG. 10, FIG. 11, FIG. 12 and FIG. 13, fuse link 2 is provided with mirror-image apertures 7 in the mirror-image link plates 4. These apertures 7 serve to receive suitable press-fitted pins or similar joining members not disclosed in FIG. 1, to join fuse link 2 with its fuse bar 3 to suitable conventional link plate members which are also not disclosed in FIG. 1. Fuse link 2 with fuse bar 3 is further provided with mirror-image apertures 8 which serve to receive suitable press-fitted pins to permit the connecting of suitable safety linkage of tensile strength at least substantially equal to the tensile strengths of the remainder of the link plate member in parallel relationship to fuse bar 3 of lesser tensile strength, all as will also be described more fully for the embodiments described hereinafter. It is to be noted that the link plate extremities 4 of fuse link 2 are of large radii to reduce stress concentration at the areas of connection and to increase the consistency of fuse bar 3 failure. It also is to be noted that the centers of apertures 7 are in alignment with the central longitudinal axis of fuse bar 3 to provide for linear alignment with the link plate members to which fuse link 2 is joined so as to assure uniform linear tensile load therethrough. 
     Referring to FIGS. 2-5 which teach another embodiment of the present invention of different geometric contour, fuse link 12 is provided with a linear extending fuse bar 13 which, like fuse bar 3 above described, is narrower and of smaller pre-selected cross-sectional area than opposed mirror-image plate member extremities 14 of fuse link 12. In this embodiment, the weakness hole is eliminated and the opposed mirror-image apertures 17 in plate members 14 are closer together since fuse bar 13 is shorter than fuse bar 3 of FIG. 1. As can be seen in FIG. 3, apertures 17 are provided with press-fitted pins 15 to join conventional link plate members 10 without a fuse bar to opposite link plate extremities 14 of fuse link 12. In a manner similar to FIG. 1, fuse link 12 with a fuse bar 13 is further provided with mirror-image apertures 18 which serve to receive suitable press-fitted pins 15 to permit the connection of suitable safety linkage here in the form of a single conventional link plate 10&#39; in parallel relationship to fuse bar 13 of fuse link 12. Unlike fuse link 2 of FIG. 1, it is to be noted that opposed apertures 18 are closer to each other than are opposed apertures 8 of FIG. 1 and thus only one safety link plate 10&#39; is utilized between apertures 8. However, safety link plate 10&#39; is spaced farther from fuse bar 13 than would a plurality of joined safety links be spaced from fuse bar 3 of fuse link 2 and the differences in length between fuse bar and safety link are greater, and thus there will be a greater jerking action with breakage of fuse bar 13 than with breakage of fuse bar 3. It is to be noted that fuse bar 13, like fuse bar 3 can be designed to have a lower tensile and fatigue strength of approximately 60% of the tensile and fatigue strengths of the remainder of the fuse link, the safety link 10&#39; and the conventional link plate members 10 without fuse bars and is in linear alignment with conventional link plate members 10 before breakage to assure linear tensile load therethrough before breakage due to overload conditions. 
     As can be seen in FIG. 4, the chain assembly of FIGS. 2-5, can be arranged in a 2×2 leaf chain lacing arrangement to include articulated link plate members 19, freely mounted on pins 15 between outer link plates of fuse links 12 with their fuse bars 13 linked to conventional link plates 10 and including safety links 10&#39;. 
     As can be seen in FIGS. 6-9, a fuse link 22 with a fuse bar 23 is disclosed. The arrangement disclosed in these Figures is substantially like that of FIGS. 2-5 except that an electrically conductive emergency strip 25 is mounted on fuse bar 23 by means of a suitably insulating adhesive 26. Emergency strip 25 can be electrically connected to a shut off switch for the load operating mechanism and/or to an alarm (not shown). Accordingly, when strip 25 is broken with the breaking of fuse bar 23 due to an overload condition, the load operating mechanism can be shut-off and/or an alarm sounded and/or visibly shown. 
     Referring to FIGS. 10 and 11, two additional embodiments of the present invention are disclosed. In both FIGS. 10 and 11, fuse bars 33 and 43 respectively are arched, the arch of fuse bar 43 of FIG. 11 being less or softer than the arch of fuse bar 33 of FIG. 10 to reduce stress concentration and the single safety link 30 of FIG. 10 being shorter than single safety link 40 of FIG. 11. 
     Referring to FIGS. 12 and 13, an additional two embodiments are disclosed. In both FIGS. 12 and 13, three safety links 50 and 60 respectively are utilized with the fuse bars 51 and 61 being respectively longer to accommodate the links. With these two arrangements the differences in length between the safety links and fuse bars is minimized, as is the spacing therebetween, to thus minimize jerking action when overload conditions occur and fuse bars 51 and 61 break due to such overload conditions. In both these arrangements disclosed, the fuse bars are linearly aligned with the conventional link plate members to assure uniform linear tensile load therethrough before fuse bar breakage. 
     It is to be understood that the several forms of chain assemblies aforedescribed can be formed from any one of several known metals such as iron or steel with the processing procedures for the fuse links which include fuse bar members being similar to conventional link plate members without fuse bar members so that failure modes are of preselected consistency. It further is to be understood that the inventive features of the present invention can be incorporated as part of other cable assembly forms besides the chain assembly forms aforedescribed.