Olefin polymerization
FIELD OF THE INVENTION 
     This invention relates to the polymerization of olefins. In a more specific aspect the present invention relates to a catalyst, catalyst preparation, and use of the catalyst in the polymerization of olefins. 
     BACKGROUND OF THE INVENTION 
     U.S. Pat. No. 3,111,511 and U.S. Pat. No. 3,429,864 both disclose polymerizations of ethylene using the combination of a rare earth metal halide and an organometallic compound. Many of these prior art catalyst systems have relatively low activity and, as a result, research continues in an effort to improve the catalyst systems. 
     The present invention is concerned with new high productivity catalysts which employ rare earth metal halides as one of the catalyst components for the production of polymers from olefins. Accordingly, an object of the present invention is to provide an improved polymerization catalyst. 
     A further object of this invention is to provide an improved process for the production of olefin polymers. Still another object of the present invention is to provide a method for producing a new rare earth metal halide based catalyst. Other objects, aspects, and advantages of the present invention will be apparent to those skilled in the art upon reading the specification and the appended claims. 
     SUMMARY OF THE INVENTION 
     In accordance with the present invention a rare earth metal containing catalyst is produced by contacting a lanthanide halide with an ether in a suitable diluent, then contacting the resulting lanthanide composition with an alkali or alkaline earth metal alkyl compound which is stabilized against beta-hydride elimination, and depositing the resulting lanthanide-containing product on a particulate support. 
     In accordance with another embodiment of the present invention the lanthanide-containing catalyst is employed in the polymerization of olefins. 
     DETAILED DESCRIPTION OF THE INVENTION 
     The catalyst of the present invention is formed from a lanthanide halide. The term lanthanide halide as used herein refers to the halides of the rare earth metals, i.e. the metals having atomic numbers 39 and from 57 to 71, inclusive. Some specific examples of such lanthanide halides include gadolinium chloride, dysprosium chloride, terbium chloride, yttrium chloride, samarium chloride, erbium chloride, lanthanum chloride, cerium chloride, neodymium chloride, europium chloride, holmium chloride, and the like. 
     In preparing the catalyst the lanthanide halide is combined with an ether in a suitable diluent. The conditions under which the lanthanide halide and the ether are contacted are such that a solution or suspension is formed. Generally, the contacting would be conducted at a temperature in the range of about -80° C. to about 150° C., more preferably in the range of about -80° C. to about 30° C., for a period of time ranging from about 1 minute to about 72 hours, preferably about 10 minutes to about 24 hours. The lanthanide halide and the ether are normally mixed together in a suitable dry solvent or diluent. Typical solvents or diluents include, for example, normally liquid hydrocarbons having three to twelve carbon atoms such as propane, n-pentane, cyclohexane, n-heptane, methylcyclohexane, toluene, and the like, and mixtures thereof. Generally, the amount of solvent or diluent employed can vary over a broad range. Typically, the amount of solvent or diluent would be in the range of about 1/1 to about 300/1 grams of solvent per gram of rare earth metal halide or higher. 
     The ether that is contacted with the lanthanide halide can be selected from the cyclic or straight chain ethers having 2 to 10 carbon atoms. Some examples of such ether compounds include diethyl ether, tetrahydrofuran, tetrahydropyran, 1,4-dioxane, ethylene oxide, 1,2-propylene oxide, and the like. The currently preferred ether is tetrahydrofuran. 
     The mole ratio of the ether to the lanthanide halide has been found to affect the productivity of the final catalyst. Generally it is preferred for the best results to employ a mole ratio of ether to lanthanide halide of at least about 3:1. The optimum upper limit for the amount of ether can be determined by routine experimentation. The employment of excess ether is not considered to generally adversely affect the productivity of the final catalyst. 
     The solution or slurry of the lanthanide halide/ether complex is then contacted with the alkali or alkaline earth metal alkyl compound. 
     The alkali or alkaline earth metal alkyl compounds employed in this step are those of the formula MR x  wherein M is the alkali or alkaline earth metal, x equals the valence of the metal M, and R is an alkyl radical in which there is no hydrogen attached to the beta atom of the alkyl group. Such compounds will be referred to herein as beta-hydride elimination stabilized metal alkyls. Typically M would be selected from lithium and magnesium. Some examples of typical R groups would include trimethylsilylmethyl, neopentyl, benzyl, bis(trimethylsilyl) methyl, 2-phenyl-2-methyl propyl, and the like. 
     After the lanthanide halide/ether complex is reacted with trimethylsilylmethyl the resulting slurry or solution is contacted with a suitable particulate support under conditions sufficient to deposit the resulting lanthanide product on the particulate support. Normally this can be done at normal ambient temperatures. Examples of materials which can be used as particulate supports include calcined silica, alumina, silica-aluminas, aluminophosphates, kieselguhr, and the like. The optimum calcining conditions can be readily determined by routine experimentation. The currently preferred support is highly porous alumina containing at least about 90 weight percent alumina and having an internal porosity of at least about 0.5 ml/gm as determined by the BET technique described by S. Brunauer, P. Emmett, and E. Teller, in J. Am. Chm. Soc., 60, p. 309-319 (1938) or some comparable technique. The porous alumina preferably contains at least 90 weight percent aluminum oxide and most preferably at least 99 weight percent aluminum oxide. Most preferably the aluminum oxide is one that has been subjected to a thermal treatment prior to being contacted with the lanthanide-containing product. Such thermal treatments are generally carried out at temperatures in the range of about 100° C. to about 1000° C., more preferably about 300° C. to about 800° C. 
     The amount of support employed can vary over a wide range. Generally, however, it is desirable to employ the support in an amount such that the weight ratio of the lanthanide metal to the support is in the range of 0.005 to 0.2. Generally, the catalyst would contain about 0.1 to about 2 millimoles of lanthanide metal per gram of support. 
     The combining of the lanthanide product with the support can be carried out in any suitable manner. Generally, the support is merely mixed with the slurry or solution resulting from the reaction of the B-stable metal alkyl compound with the lanthanide halide/ether complex. The temperature employed in this step is not considered critical. Normal ambient temperature would generally be employed. After the contacting the resulting solid can be rinsed in a suitable diluent such as a hydrocarbon and/or dried for later use. 
     Surprisingly, this inventive catalyst can be employed in the polymerization of olefins without the use of an additional organometallic cocatalyst. 
     The process for polymerizing olefins using the inventive catalyst composition can be carried out in batch type, semi-continuous type, or continuous type reactor. 
     Any ethylenically unsaturated hydrocarbon or mixtures thereof may be polymerized using the catalyst of this invention. The invention is of particular importance for the polymerization of mono-ethylenically unsaturated hydrocarbon known as alpha-olefins. Some examples of such olefins include ethylene, propylene, butene-1, hexene-1, heptene-1, octene-1, 4-methyl-1-pentene, octene-1, octadecene-1, and the like. With the more volatile monomers, a diluent is usually preferred. Any inert liquid organic solvent may be used, as for example, aliphatic hydrocarbons such as hexane, heptane, etc., cycloaliphatic hydrocarbons such as cyclohexane, aromatic hydrocarbons such as benzene, toluene, xylene, etc., or any mixture of such hydrocarbons. The selection of temperature and pressure for the polymerization process will obviously also depend upon the monomer, the activity of the particular catalyst system being used, the degree of polymerization desired, etc. In general, polymerizations will be carried out at room temperature or slightly above, but any temperature within the range of about -50° C. to about 150° C., more preferably about -20° C. to about 100° C. could be used. In the same way, while atmospheric pressure or a pressure of only a few pounds may be used, the polymerization may be carried out over a wide range of pressures, as for example, from a partial vacuum to about 1000 pounds and preferably from atmospheric to about 500 pounds. 
     These catalysts appear to be rather unique in that the addition of hydrogen into the polymerization has been found to increase the activity of the catalyst. Accordingly, in a preferred embodiment for the polymerization the presence of hydrogen is desirable. 
    
    
     A further understanding of the present invention and its objects and advantages will be provided by a review of the following specific examples of embodiments of the present invention. 
     EXAMPLE 1 
     A series of catalysts were prepared using various anhydrous lanthanide halides, tetrahydrofuran, and various supports. The catalysts were prepared by slurrying the lanthanide halide in a hydrocarbon with the tetrahydrofuran and then reacting the resulting complex with trimethylsilylmethyl lithium. The resulting liquid was then contacted with different types of supports which have been subjected to different activation conditions. The resulting catalysts were then evaluated in the polymerization of ethylene. The results of the tests are reported in Tables 1 through 4 which follow. In the tables, the term Ketjen B refers to grade B alumina available from Ketjen. Ketjen L refers to grade L silica alumina available from Ketjen and Ketjen G refers to grade G alumina available from that source. The term HPV refers to high pore volume alumina obtained from Davison, and the term 952 refers to 952 grade silica obtained from Davison. 
     
                                           TABLE 1                                 
__________________________________________________________________________
Lanthanide Metals                                                         
             mmole metal Activation                                       
                               Polym.          Activity                   
         THF:                                                             
             per g. of   of Support                                       
                               Temperature                                
                                      H.sub.2                             
                                          Yield.sup.b.                    
                                               (g/mmole                   
Run No.                                                                   
     Metal                                                                
         Metal                                                            
             support                                                      
                    Support.sup.a.                                        
                         (°C.)                                     
                               (°C.)                               
                                      (Psig)                              
                                          (g/g-min)                       
                                               metal-hr)                  
__________________________________________________________________________
 1   Gd  6.5:1                                                            
             .38    Ketjen B                                              
                         800   95     0   121/50                          
                                               382                        
 2   Gd  6.5:1                                                            
             .38    Ketjen B                                              
                         800   95     350 147/50                          
                                               464                        
 3   Gd  6.5:1                                                            
             .38    Ketjen B                                              
                         800   85     350 351/60                          
                                               924                        
 4   Gd  3:1 .95    HPV  800   85     0   636/50                          
                                               803                        
 5   Gd  3:1 .95    HPV  800   85     350 843/50                          
                                               1065                       
 6   Gd  3:1 .64    HPV  800   85     0   417/50                          
                                               782                        
 7   Gd  3:1 .64    HPV  800   85     350 606/50                          
                                               1136                       
 8   Dy  12:1                                                             
             .37    Ketjen B                                              
                         800   85     0    41/50                          
                                               133                        
 9   Dy  12:1                                                             
             .37    Ketjen B                                              
                         800   85     350  40/50                          
                                               130                        
10   Dy  3:1 .93    HPV  800   85     350 302/51                          
                                               382                        
11   Tb  102:1                                                            
             .37    Ketjen B                                              
                         800   85     0    45/51                          
                                               143                        
12   Tb  102:1                                                            
             .37    Ketjen B                                              
                         800   85     350  40/50                          
                                               130                        
13   Tb  3:1 .94    HPV  800   85     350 221/50                          
                                               282                        
14   Y   13:1                                                             
             .675   Ketjen B                                              
                         800   85     0    68/50                          
                                               121                        
15   Y   13:1                                                             
             .675   Ketjen B                                              
                         800   85     350  62/50                          
                                               110                        
16   Y   3:1 1.69   HPV  800   85     350 112/50                          
                                               80                         
17   Sm  3:1 .998   HPV  800   85     350  91/52                          
                                               105                        
18   Er  0:1 .18    Ketjen B                                              
                         600   95     0   11.5/65                         
                                               59                         
19   La  15.7:1                                                           
             .43    Ketjen B                                              
                         800   95     0    2.4/60                         
                                               5.6                        
20   Ce  37:1                                                             
             .214   HPV  800   85     0    4.2/48                         
                                               24.5                       
         3:1 .998   HPV  800   85     0   Trace                           
21   Pr  18.8:1                                                           
             .326   Ketjen B                                              
                         800   85     0    1/26                           
                                               7.1                        
22   Nd  23.7:1                                                           
             .416   Ketjen B                                              
                         800   85     0    2/32                           
                                               9.0                        
23   Eu  19.6:1                                                           
             .395   Ketjen B                                              
                         600   95     0    1/60                           
                                               2.5                        
24   Ho  15.9:1                                                           
             .364   Ketjen B                                              
                         800   85     0   0                               
__________________________________________________________________________
 .sup.a. HPV = Davison High Pore Volume alumina                           
 Ketjen B = Ketjen Grade B alumina                                        
 .sup.b. Yield is in units of grams of polymer/gram of supported          
 cat./minute.                                                             
 
    
     Table I demonstrates that a wide variety of lanthanide halides can be employed to make an active catalyst. Gadolinium trichloride provided the best results followed by dysprosium, terbium, yttrium, and samarium chlorides. 
     Table 1 also shows that these catalysts behave somewhat differently from most other olefin polymerization catalysts in that they become more active in the presence of hydrogen. The polymers produced in the absence of hydrogen displayed ultra high molecular weight; but, commercial range melt indexes are obtained when hydrogen is employed in the polymerization. 
     Table 2 shows some of the properties of polymers obtained with some of the catalysts prepared according to the present invention. 
     
                       TABLE 2                                                     
______________________________________                                    
Polymer Properties                                                        
                         THF:                                             
Run No.                                                                   
       Metal   Support   Metal MI    HLMI  IV                             
______________________________________                                    
1      Gd      Ketjen    6.5:1 0     0     12.8                           
2      Gd      Ketjen B  6.5:1 2.64  274   1.71                           
3      Gd      Ketjen B  6.5:1 0.81  91.5  5.71                           
4      Gd      HPV       3:1   0     0     12.8                           
5      Gd      HPV       3:1   0.28  30.6  2.14                           
6      Gd      HPV       3:1   0     0     14.7                           
7      Gd      HPV       3:1   0.71  19.7  2.29                           
8      Dy      Ketjen B  12:1  0.23  22.6  --                             
9      Dy      Ketjen B  12:1  18.1  --    1.49                           
10     Dy      HPV       3:1   4.96  320   --                             
11     Tb      Ketjen B  102.1 0     0     20.74                          
12     Tb      Ketjen B  102:1 39.8  --    1.07                           
13     Tb      HPV       3:1   0.95  76    2.15                           
14     Y       Ketjen B  13:1  0     0     20.5                           
15     Y       Ketjen B  13:1  6.6   --    1.32                           
16     Y       HPV       3:1   12.1  699   57.5                           
17     Sm      HPV       3:1   0.82  80.9  2.37                           
______________________________________                                    
 
    
     It was noted that the densities of the polymers obtained using the Gd catalysts were unusually high for the melt index values observed. The ESCR is quite good considering the high density and stiffness. The resulting polymers are almost entirely saturated as judged by infrared spectroscopy. 
     Table 3 shows the results obtained with a series of catalysts prepared using different THF to gadolinium trichloride ratios. 
     
                                           TABLE 3                                 
__________________________________________________________________________
THF Concentration Using Gadolinium Trichloride and Ketjen B               
     Mmoles of                                                            
           Support                                                        
                 Polymerization                                           
     metal per                                                            
           Activation                                                     
                 Temperature                                              
                         Yield                                            
                              Activity                                    
THF:Gd                                                                    
     g. support                                                           
           (°C.)                                                   
                 (°C.)                                             
                         (g/g-min)                                        
                              (g/mmole Gd-Hr)                             
__________________________________________________________________________
0:1  .3    800   85       3.6/38                                          
                               15                                         
1:1  .64   800   85      0     0                                          
3:1  .64   800   85      192/50                                           
                              360                                         
6:1  .64   800   85      179/50                                           
                              336                                         
13:1 .64   800   85       65/50                                           
                              122                                         
29:1 .29   800   85      127/51                                           
                              515                                         
29:1 .29   800   85      125/58                                           
                              446                                         
9.4:1                                                                     
     .25   800   85      136/51                                           
                              640                                         
6.5:1                                                                     
     .38   800   85 (350 PSI H.sub.2)                                     
                         351/60                                           
                              924                                         
6.5:1                                                                     
     .38   600   95       30/53                                           
                               89                                         
6.5:1                                                                     
     .38   600   95 (175 PSI H.sub.2)                                     
                          33/51                                           
                              102                                         
11.5:1                                                                    
     .38   600   95       8.8/36                                          
                               39                                         
11.5:1                                                                    
     .38   600   85      11.9/39                                          
                               48                                         
__________________________________________________________________________
 
    
     Without ether the metal chloride reacted slowly or not at all and polymerization activity was usually poor or none. The data also demonstrates that much higher activity is obtained if the Ketjen B is activated at 800° C. rather than at 600° C. 
     Table 4 shows the results obtained with an inventive catalyst prepared using gadolinium trichloride and various types of supports. 
     
                                           TABLE 4                                 
__________________________________________________________________________
Various High Surface Area Supports (Gadolinium Catalyst)                  
     mmoles of      Support                                               
                          Polymerization                                  
     metal per      Activation                                            
                          Temperature                                     
                                  Yield                                   
                                       Activity                           
THF:Gd                                                                    
     g. support                                                           
           Support.sup.a                                                  
                    (°C.)                                          
                          (°C.)                                    
                                  (g/g-min)                               
                                       (g/mmoles-hr)                      
__________________________________________________________________________
6.5:1                                                                     
     .38   Ketjen B 600   95       30/53                                  
                                        89                                
6.5:1                                                                     
     .38   Ketjen B 800   95      121/50                                  
                                       382                                
6.5:1                                                                     
     .38   8% NH.sub.4 F.HF on                                            
                    500   95      0     0                                 
           Ketjen B                                                       
           Silica                                                         
6.5:1                                                                     
     .38   952      800   95       7.4/40                                 
                                        29                                
9.4:1                                                                     
      .254 Ketjen B 800   85      136/51                                  
                                       630                                
9.4:1                                                                     
      .254 Ketjen B 900/CO                                                
                          85      139/54                                  
                                       608                                
6.5:1                                                                     
     .38   Ketjen L 800   95       10/40                                  
                                        40                                
11.5:1                                                                    
      .191 952      600   95       12/80                                  
                                        47                                
3:1  .64   Ketjen B 800   85      192/50                                  
                                       360                                
3:1  .64   HPV      800   85      417/50                                  
                                       782                                
11.5:1                                                                    
     .38   Ketjen B 600   95       8.8/36                                 
                                        39                                
3:1  .95   HPV      800   85 (350 PSI H.sub.2)                            
                                  843/50                                  
                                       1065                               
3:1  .95   Ketjen G 800   85 (350 PSI H.sub.2)                            
                                  282/50                                  
                                       356                                
           Silica                                                         
3:1  .95   952      300   85 (350 PSI H.sub.2)                            
                                   15/44                                  
                                        22                                
4:1  --    None           85 (350 PSI H.sub.2)                            
                                  Trace                                   
6.5:1                                                                     
     .38   Ketjen B 800   85 (350 PSI H.sub.2)                            
                                  351/60                                  
                                       924                                
__________________________________________________________________________
 .sup.a 952 = Davison Grade 952 silica                                    
 HPV = Davison high PV alumina                                            
 Ketjen B = Ketjen Grade B alumina                                        
 Ketjen L = Ketjen Grade L silicaalumina                                  
 Ketjen G = Ketjen Grade G alumina                                        
 
    
     Table 4 shows that alumina is by far the preferred support, especially if calcined at a high temperature such as 800° C. Fluorided alumina did not produce an active catalyst. Treating an alumina with carbon monoxide did not provide any particular improvement. In addition the support appears to be necessary. Note that only a trace of polymer was produced when polymerization was attempted using the trimethylsilylmethyl/gadolinium product without a support. 
     Table 5 shows a series of catalysts which were prepared using a lanthanide metal halide and various metal alkyls. 
     
                                           TABLE 5                                 
__________________________________________________________________________
Alkyls Reacted With Lanthanide Metal Chlorides                            
                  mmoles of  Support                                      
                                   Polymer-                               
                  metal per  Activation                                   
                                   ization                                
                                         Yield                            
                                              Activity                    
Metal                                                                     
    Alkyl         g support                                               
                        Support                                           
                             (°C.)                                 
                                   Temp (°C.)                      
                                         (g/g-min)                        
                                              (g/mmole-hr)                
__________________________________________________________________________
Gd  Trimethylsilylmethyllithium                                           
                  .25   Ketjen B                                          
                             800   85    136/51                           
                                              640                         
Gd  Butyllithium  .25   Ketjen B                                          
                             800   85    3/56  13                         
Gd  Benzylmagnesiumchloride                                               
                  .64   Ketjen B                                          
                             800   85    1/25  4                          
Gd  Methylmagnesiumiodide                                                 
                  This alkyl did not react with GdCl.sub.3.               
Dy  Trimethylsilylmethyllithium                                           
                  .37   Ketjen B                                          
                             800   85    41/50                            
                                              133                         
Dy  Butyllithium   .247 Ketjen B                                          
                             800   85    2.2/34                           
                                               16                         
__________________________________________________________________________
 
    
     Table 5 shows that butyl alkyls and Gringard reagents such as benzylmagnesium chloride were not as effective as the irimethylsilylmethyl lithium. 
     Table 6 summarizes the results obtained using inventive catalysts with or without cocatalysts. 
     
                                           TABLE 6                                 
__________________________________________________________________________
Cocatalysts in the Reactor                                                
    THF to                                                                
         mmoles of  Support                                               
                          Polymer-                                        
    Metal                                                                 
         metal per  Activation                                            
                          ization        Yield                            
                                              Activity                    
Metal                                                                     
    Ratio                                                                 
         g support                                                        
               Support                                                    
                    (°C.)                                          
                          Temp (°C.)                               
                                  Cocat/PPM                               
                                         (g/g-min)                        
                                              (g/mmole-hr)                
                                                     MI                   
__________________________________________________________________________
Gd  6.5:1                                                                 
         .38   Ketjen B                                                   
                    800   95      None   30/50                            
                                              95                          
Gd  6.5:1                                                                 
         .38   Ketjen B                                                   
                    800   95      TEA/20 27/50                            
                                              85                          
Y   13:1 .675  Ketjen B                                                   
                    800   85 (350 PSIH.sub.2)                             
                                  None   62/50                            
                                              110     6.6                 
Y   13:1 .675  Ketjen B                                                   
                    800   85 (350 PSIH.sub.2)                             
                                  TEA/20 55/50                            
                                              98      9.9                 
Y   3:1  1.69  HPV  800   85 (350 PSIH.sub.2)                             
                                  None   112/50                           
                                              80     12.1                 
Y   3:1  1.69  HPV  800   85 (350 PSIH.sub.2)                             
                                  TEA/5.8                                 
                                         105/50                           
                                              75     15.7                 
Y   3:1  1.69  HPV  800   85 (350 PSIH.sub.2)                             
                                  DEZ/5.8                                 
                                         70/40                            
                                              62     53.0                 
__________________________________________________________________________
 
    
     The results of Table 6 show that the inventive catalysts are effective in the presence of organoaluminum or organozinc cocatalysts but that the cocatalysts do not provide any particular improvement in productivity. 
     Table 7 sets forth a series of runs using inventive catalysts at various polymerization temperatures. 
     
                                           TABLE 7                                 
__________________________________________________________________________
Reactor Temperature as a Variable                                         
     mmoles of  Support                                                   
                      Polymerization                                      
     metal per  Activation                                                
                      Temperature                                         
                              Yield                                       
                                   Activity                               
THF:Gd                                                                    
     g. support                                                           
           Support                                                        
                (°C.)                                              
                      (°C.)                                        
                              (g/g-min)                                   
                                   (g/mmole-hr)                           
__________________________________________________________________________
6.5:1                                                                     
     .38   Ketjen B                                                       
                800   95 (350 psi H.sub.2)                                
                              147/50                                      
                                   464                                    
6.5:1                                                                     
     .38   Ketjen B                                                       
                800   85 (350 psi H.sub.2)                                
                              351/60                                      
                                   923                                    
9.4:1                                                                     
     .254  Ketjen B                                                       
                800   85      136/51                                      
                                   630                                    
9.4:1                                                                     
     .254  Ketjen B                                                       
                800   75      165/51                                      
                                   764                                    
5.7:1                                                                     
     .95   HPV  800   85      138/45                                      
                                   194                                    
5.7:1                                                                     
     .95   HPV  800   40       80/50                                      
                                   101                                    
3:1 Sm                                                                    
     .998  HPV  800   89 (350 psi H.sub.2)                                
                               68/52                                      
                                    79                                    
3:1 Sm                                                                    
     .998  HPV  800   85 (350 psi H.sub.2)                                
                               91/52                                      
                                   105                                    
3:1 Sm                                                                    
     .998  HPV  800   26-34    16/77                                      
                                    12                                    
__________________________________________________________________________
 
    
     Table 8 summarizes the effect observed by varying the amount of active metal contained in the support. 
     
                                           TABLE 8                                 
__________________________________________________________________________
Amount of Active Metal Loaded onto the Support                            
     mmoles of  Support                                                   
                      Polymerization                                      
     metal per  Activation                                                
                      Temperature                                         
                              Yield                                       
                                   Activity                               
THF:Gd                                                                    
     g. support                                                           
           Support                                                        
                (°C.)                                              
                      (°C.)                                        
                              (g/g-min)                                   
                                   (g/mmole-hr)                           
__________________________________________________________________________
9.4:1                                                                     
     .254  Ketjen B                                                       
                800   85      136/51                                      
                                   630                                    
29:1 .29   Ketjen B                                                       
                800   85      127/51                                      
                                   515                                    
6:1  .64   Ketjen B                                                       
                800   85      179/50                                      
                                   336                                    
6:1  .95   Ketjen B                                                       
                800   85      282/50                                      
                                   356                                    
6:1  1.27  Ketjen B                                                       
                800   85      127/52                                      
                                   115                                    
3:1  .64   HPV  800   85      417/50                                      
                                   782                                    
3:1  .95   HPV  800   85      636/50                                      
                                   803                                    
__________________________________________________________________________