Superheated steam
Saturated steam is steam that is in equilibrium with heated water at the same pressure, i.e., it has not been heated above the boiling point for its pressure. This is in contrast to superheated steam, in which the steam (vapor) has been separated from the water droplets then additional heat has been added. These condensation droplets are a cause of damage to steam turbine blades, the reason why such turbines rely on a supply of dry, superheated steam. Dry steam is saturated steam that has been very slightly superheated. This is not sufficient to change its energy appreciably, but is a sufficient rise in temperature to avoid condensation problems, given the average loss in temperature across the steam supply circuit. Towards the end of the 19th century, when superheating was still a less-than-certain technology, such steam-drying gave the condensation-avoiding benefits of superheating without requiring the sophisticated boiler or lubrication techniques of full superheating. By contrast, water vapor that includes water droplets is described as wet steam. If wet steam is heated further, the droplets evaporate, and at a high enough temperature (which depends on the pressure) all of the water evaporates, the system is in vapor–liquid equilibrium, and it becomes "saturated steam". Saturated steam is advantageous in heat transfer due to the high latent heat of vaporization. It is a very efficient mode of heat transfer. In layman's terms, saturated steam is at its dew point at the corresponding temperature and pressure. The typical latent heat of vaporization (or condensation) is 970 Btu/lb (2256.5 kJ/kg) for saturated steam at atmospheric pressure. Superheated steam was widely used in main line steam locomotives. Saturated steam has three main disadvantages in a steam engine: it contains small droplets of water which have to be periodically drained from the cylinders; being precisely at the boiling point of water for the boiler pressure in use, it inevitably condenses to some extent in the steam pipes and cylinders outside the boiler, causing a disproportionate loss of steam volume as it does so; and it places a heavy demand on the boiler. Superheating the steam dries it effectively, raises its temperature to a point where condensation is much less likely and increases its volume significantly. Added together, these factors increase the power and economy of the locomotive. The main disadvantages are the added complexity and cost of the superheater tubing and the adverse effect that the "dry" steam has on lubrication of moving components such as the steam valves. Shunting locomotives did not generally use superheating. The normal arrangement involved taking steam after the regulator valve and passing it through long superheater tubes inside specially large firetubes of the boiler. The superheater tubes had a reverse ("torpedo") bend at the firebox end so that the steam had to pass the length of the boiler at least twice, picking up heat as it did so. Other potential uses of superheated steam include: drying, cleaning, layering, reaction engineering, epoxy drying and film use where saturated to highly superheated steam is required at one atmospheric pressure or at high pressure. Ideal for steam drying, steam oxidation and chemical processing. Uses are in surface technologies, cleaning technologies, steam drying, catalysis, chemical reaction processing, surface drying technologies, curing technologies, energy systems and nanotechnologies. The application of superheated steam for sanitation of dry food processing plant environment has been reported. Superheated steam is not usually used in a heat exchanger due to low heat transfer co-efficient. In refining and hydrocarbon industries superheated steam is mainly used for stripping and cleaning purposes. Steam has been used for soil steaming since the 1890s. Steam is induced into the soil which causes almost all organic material to deteriorate (the term "sterilization" is used, but it is not strictly correct since all micro-organism are not necessarily killed). Soil steaming is an effective alternative to many chemicals in agriculture, and is used widely by greenhouse growers. Wet steam is primarily used in this process, but if soil temperatures above the boiling point of water are required, superheated steam must be used.
Saturated steam
Superheated steam can therefore cool (lose internal energy) by some amount, resulting in a lowering of its temperature without changing state (i.e., condensing) from a gas, to a mixture of saturated vapor and liquid. Continued heat input will then "super" heat the dry saturated steam. Superheated steam and liquid water cannot coexist under thermodynamic equilibrium, as any additional heat simply evaporates more water and the steam will become saturated steam. Superheated steam is not suitable for sterilization. This is because the superheated steam is dry. Superheated steam is also not useful for heating, but it has more energy and can do more work than saturated steam, but the heat content is much less useful. Saturated steam has a much higher wall heat transfer coefficient.