Skyjack SJIII 3219 Operating Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 Page of 104 Go Bookmarks Advertisement OPERATING MANUAL ANSICSA DC ELECTRIC SCISSORS MODELS SJIIII 3219 SJIII 3226 SJIII 4632 210274ABA December 2016 1 2 3 4 5 Advertisement Also See for Skyjack SJIII 3219 Skyjack 3215 SJIII Compact Series Service Manual 116 pages Skyjack SJIII 3219 Operating Manual 104 pages Skyjack SJIII 3215 Service Manual 88 pages Summary of Contents for Skyjack SJIII 3219 Page 1 OPERATING MANUAL ANSICSA DC ELECTRIC SCISSORS MODELS SJIIII 3219 SJIII 3226 SJIII 4632 210274ABA December 2016 Page 2 SJIII 3226 80 150 000 80 179 999 SJIII 4632 80 180 000 80 199 999 Please refer to the website wwwskyjackcom for older Serial Numbers Skyjack Service Center Parts Service Europe 3451 Swenson Ave St Charles Page 3 The Safety Alert Symbol identifies important safety messages on aerial platform safety signs This Safety Alert Symbol means attention in manuals or elsewhere When you see this symbol be alert to the possibility of personal Become alert Your safety is involved injury or death Page 4 Table Of Contents Table 44 Floor Loading Pressure 64 Table 45 Maximum Platform Capacities Evenly Distributed 66 Table 46 Maintenance and Inspection Schedule 67 Table 47 Operators Checklist 68 Section 5 Labels 69 Section 6 Skyjack Features 102 SJIII DC Electric Page 4 Page 5 Section 1 About Your Aerial Platform SKYJACK warrants each new SJIII Series work platform to be free of defective parts and workmanship for the first 24 months Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or labor Page 6 Safety Rules Common sense dictates the use of protective clothing when working on or near machinery Use appropriate safety devices to protect your eyes ears hands feet and body Any modifications from the original design are strictly forbidden without written permission from SKYJACK SJIII DC Electric Page 7 Section 1 About Your Aerial Platform Safety Rules Electrocution Hazard This aerial platform is not electrically insulated Maintain a Minimum Safe Approach Distance MSAD from energized power lines and parts as listed below The operator must allow for the platform to sway rock or sag This aerial platform does not provide protection from contact with or proximity to an electrically charged conductor Page 8 Safety Rules Section 1 About Your Aerial Platform Safety Precautions Know and understand the safety precautions before going on to next section WARNING DO NOT increase the lateral Failure to heed the following safety surface area of the platform precautions could result in tip over Increasing the area exposed falling crushing or other hazards leading Page 9 Section 1 About Your Aerial Platform Safety Rules Safety Precautions Continued Know and understand the safety precautions before going on to next section DO NOT operate on surfaces not capable of AVOID crushing hazards Be holding the weight of the aerial platform including aware of crushing hazards the rated load eg Page 10 DO NOT place materials on the guardrails or materials that exceed the confines of the guardrails unless approved by Skyjack DO NOT use under influence of alcohol or drugs STUNT driving and horseplay are prohibited Page 11 has safety devices which have been Skyjack recommends the use of a fall restraint altered or disabled system to keep an occupant within the confines has been tagged or locked out for of the platform and thus not expose the occupant nonuse or repair Page 12 Notes SJIII DC Electric Page 12 Page 13 Section 2 Familiarization Platform Control Console Manual SJIII 3226 4632 Holding Valve Manual Override Knob Emergency Lowering Valve SJIII 3219 Base Free Control Console wheeling Valve Freewheeling Valve Brake If Equipped Page 14 Component Identification Control Functions Section 2 Familiarization 22 Component Identification 223 Base Control Console This control console is located at the rear of the base The following descriptions are for identification It contains the following controls explanation and locating purposes only 221 Main Power Disconnect Switch This switch is located at the rear of the base Page 15 Section 2 Familiarization Control Functions 224 Brake System 225 Freewheeling Valve The brake system is located at the rear of the base The brakes must be manually disengaged before pushing winching or towing Refer to Section 252 for procedure on how to release brakes manually Page 16 Control Functions Section 2 Familiarization 226 Emergency Lowering System This emergency lowering system allows platform lowering in the event of an emergency or an electrical system failure Refer to Section 26 for the emergency lowering procedure The system contains the following controls Figure 25 Page 17 drive position energizes the drive circuit WARNING Figure 26 Platform Control Console Skyjack scissor lifts are to be operated from the operators position on the platform with the control box secured on LiftDriveSteer Enable Trigger Switch This the mounting bracket at the front right portion of the platform Page 18 Visual Daily Maintenance Inspections Visual Maintenance Inspection Section 2 Familiarization Pothole Protection Limit Switch COMPACTS CONVENTIONALS 23 Visual Daily Maintenance Inspections 232 Electrical Maintaining the electrical components is essential to Begin the visual and daily maintenance inspections good performance and service life of the aerial platform by checking each item in sequence for the conditions listed in this section Page 19 Ensure there are no signs of visible damage and all switches are in their neutral positions Freewheeling Valve Knob SJIII 3219 Front Side Ensure there are no loose or missing parts and there is no visible damage Brakes Ensure there are no loose or missing parts and there is no visible damage Page 20 1 Check battery case for damage working order 2 Clean battery terminals and cable ends Battery Charger SJIII 3219 Entrance Side thoroughly with a terminal cleaning tool or Ensure charger is secure and shows no wire brush visible damage Page 21 WheelTire Assembly can adversely affect stability Therefore The aerial platform is either equipped with replace tires only with the exact Skyjack solid rubber tires or foamfilled tires Tire approved type Failure to operate with andor wheel failure could result in an aerial matched approved tires in good condition platform tipover Page 22 Visual Maintenance Inspection Section 2 Familiarization SJIII 3219 Greasing Point Emergency Lowering Access Rod SkyCoded Panel HydraulicElectric Tray Main Manifold Hydraulic Pump and Greasing Point Motor Hydraulic Tank 237 HydraulicElectric Tray Side Main Manifold Ensure tray latch is secure and in proper Ensure all fittings and hoses are properly working order Page 23 Section 2 Familiarization Visual Maintenance Inspection Powered Extension Platform Control Console Control Console Platform Railing Manual Storage Platform Assembly Fall Protection Anchorages 238 Platform Assembly Ensure there are no loose or missing parts and there is no visible damage WARNING Page 24 Visual Maintenance Inspection Section 2 Familiarization Maintenance Support Lift Cylinder Scissor Bumper Scissor Assembly Roller 239 Lifting Mechanism Lift Cylinders Ensure each lift cylinder is properly 1 Raise the platform refer to Section 382 until secured there are no loose or missing there is adequate clearance to swing down the parts and there is no evidence of damage Page 25 Function Tests Section 2 Familiarization Function Tests SJIII 3226 4632 SJIII 3219 Back View Back View Freewheeling Valve Lower Lower NeutralRaise NeutralRaise Switch Switch Emergency Stop PlatformOffBase Emergency Stop Button Key Switch Button 24 Function Tests 242 Base Control Console Function tests are designed to discover any malfunctions before aerial platform is put into service Page 26 Function Tests Section 2 Familiarization SJIII 3226 4632 SJIII 3219 Back View Back View Freewheeling Valve Platform Platform RaiseLower RaiseLower Switch Switch Emergency Stop PlatformOffBase Emergency Stop Button Key Switch Button Test Base Emergency Stop 3 Select and hold offplatformbase key switch to Page 27 Section 2 Familiarization Function Tests SJIII 3219 SJIII 3226 4632 Back View Back View Freewheeling Valve Lower Lower NeutralRaise NeutralRaise Switch Switch Emergency Stop PlatformOffBase Emergency Stop Button Key Switch Button Test Emergency Lowering Test Freewheeling 1 Page 28 Function Tests Section 2 Familiarization Platform Control Console Rocker Switch LiftDriveSteer Enable Trigger Switch Controller Inclined DriveLevel Drive Emergency Stop Button Switch Operation Light Horn Pushbutton LiftOffDrive Switch 243 Platform Control Console Result All selected platform functions should not operate 1 Page 29 Section 2 Familiarization Function Tests Platform Control Console Rocker Switch LiftDriveSteer Enable Trigger Switch Controller Inclined DriveLevel Drive Emergency Stop Button Switch Operation Light Horn Pushbutton LiftOffDrive Switch Test Driving 1 Ensure path of intended motion is clear 1 Page 30 Function Tests Section 2 Familiarization Platform Control Console Rocker Switch LiftDriveSteer Enable Trigger Switch Controller Inclined DriveLevel Drive Emergency Stop Button Switch Operation Light Horn Pushbutton LiftOffDrive Switch Test Platform RaisingLowering Test Horn 1 Push horn push button WARNING Result Horn should sound Page 31 Section 2 Familiarization Function Tests Platform Control Console Rocker Switch LiftDriveSteer Enable Trigger Switch Controller Inclined DriveLevel Drive Emergency Stop Button Switch Operation Light Horn Pushbutton LiftOffDrive Switch 5 Repeat the steps above with block placed under battery tray Result Aerial platform should not move forward or backward Page 32 Winching And Towing Procedures Procedures Section 2 Familiarization 25 Winching and Towing Procedures 251 To Release Freewheeling Valve This section provides the operator with the Winching and Towing procedure which includes instructions on Ensure aerial platform is on level ground Chock how to manually release the brakes or block the wheels to keep aerial platform from rolling Page 33 Section 2 Familiarization Procedures Ensure aerial platform is on level ground Chock 252b Disc Brakes System or block wheels to keep aerial platform from rolling Turn main power disconnect switch to off position For LeftSide Brake Using a 34 19 mm wrench rotate the block on the brake pin 90 Page 34 Emergency Lowering Procedure Procedures Section 2 Familiarization 26 Emergency Lowering Procedure This section guides the operator on how to use the emergency lowering system This system allows platform lowering in the event of an emergency or an electrical system failure WARNING Keep clear of scissors mechanism when using emergency lowering valve Page 35 Section 3 Operation Section 3 Operation General 30 Operation The operator must be sure that the aerial platform This section provides the necessary information needed has been properly maintained and inspected to operate the aerial platform It is important that the user before using it Page 36 Major Components Major Components Section 3 Operation 32 Major Components Platform Control Console Manual Storage Main Platform Extension Platform Maintenance Support Lifting Mechanism Base Battery Tray HydraulicElectric Tray Pothole Protection Device SKYJACK SJIII Series Aerial Platform SJIII DC Electric Page 36 Page 37 Major Assemblies Aerial platform weight two swing out trays Maximum drivable height Maximum capacities SJIII 3219 Maximum number of persons permissible on the One tray contains the hydraulic and electrical platform components The other tray contains four 4 6 volt Page 38 Component Identification Component Identification Section 3 Operation 35 Component Identification 353 AC Outlet on Platform The following descriptions are for identification This outlet is a source of AC power on the platform explanation and locating purposes only 351 SkyCoded Display Panel This panel is located in the hydraulicelectric tray Page 39 Section 3 Operation Component Identification Maintenance Support The maintenance support WARNING is a safety mechanism designed to support the Crushing Hazard Personnel on ground scissor assembly When properly positioned it must stay clear of pothole protection can support the scissor assembly and empty device Page 40 Component Identification Section 3 Operation 356 Manual Storage Box 358 Fall Protection Anchorage This weatherresistant box is mounted on the platform railings It contains operating manual ANSI manual of responsibility and ANSI CSA certificate The operating manual for 123628AE this make and model of aerial platform must remain with the aerial platform and should be stored in this box Page 41 Component Identification optional Equipmentattachments Section 3 Operation Component Identification 36 Component Identification 363 Motion Alarm If Equipped The alarm produces an audible sound when any Optional EquipmentAttachments control function is selected On aerial platforms with This section describes the components that are optional certain options a flashing amber light will accompany to aerial platforms Page 42 The control box with long cable may be connected to the lower base control connector or to the WARNING platform control connector Skyjack scissor lifts are to be operated from the operators position on the NOTE platform with the control box secured on Page 43 Section 3 Operation Component Identification Cordonoff the pathway in which you intend to WARNING travel Ensure the operator and control box console are properly oriented in the Ensure there are no personnel in the intended direction the aerial platform is facing see path of travel Page 44 Operators Responsibility Operators Responsibility Section 3 Operation 37 Operators Responsibility Repairs to the aerial platform may only be made by a qualified service technician After repairs are completed It is the responsibility of the operator prior to each work the operator must perform visual and daily maintenance shift to perform the following inspections Page 45 Start Operation Section 3 Operation Start Operation 38 Start Operation 381 To Activate Base Control Console Carefully read and completely understand the operating manual and all warnings and instruction labels refer to WARNING Section 5 Labels on the aerial platform Ensure that you maintain three points of contact when using the ladder to mount WARNING Page 46 Start Operation Section 3 Operation 383 To Activate Platform Control Console 384 To Raise or Lower Platform Using Platform Control Console Turn main power disconnect switch to on position WARNING Be aware of overhead obstructions or On base control console pull out Page 47 Section 3 Operation Start Operation 385 To Drive Forward or Backward 386 To Steer Activate platform control console refer to WARNING Section 383 Be aware of blind spots when operating the aerial platform Select liftoffdrive switch to drive position WARNING Ensure that there are no personnel Activate and hold Start Operation Section 3 Operation 387 To Select Level Drive or Inclined Drive Mode 388 To ExtendRetract Manual Extension Platform Level Drive Mode Select level drive mode when traveling on flat DANGER surface Crushing Hazard Extension platform must not be retracted manually from the To activate level drive mode select inclined drive ground Page 49 Section 3 Operation Start Operation 389 To ExtendRetract Powered Extension Platform If Equipped To extendretract powered extension platform ensure emergency stop button is pulled out Select liftoffdrive switch to lift position On powered extension control console press and hold Page 50 Guardrail Folding Procedure Guardrail Folding Procedure Section 3 Operation 39 Guardrail Folding Procedure To fold the guardrail system down When folded down the folding guardrail system reduces the height of the retracted aerial platform for transporting Ensure aerial platform is on level ground only Page 51 Section 3 Operation Guardrail Folding Procedure Remove remaining pins from all sides and carefully To raise the guardrail system up fold all guardrails in the following order Ensure aerial platform is on level ground SJIII 32xx Ensure extension platform is fully retracted Page 52 Loadingunloading Only qualified personnel shall operate the aerial machinery during lifting platform during loadingunloading When it is necessary to lift the Skyjack aerial platform Be sure vehicle capacity and loading equipment the following conditions must be met hoists chains straps etc are sufficient to withstand maximum aerial platform weight Page 53 The aerial platform can be lifted with a Aerial platform speed should be on high torque forklift from the sides but Skyjack does setting not recommend this use Lift with forks in designated pockets as illustrated in Figure 316 Page 54 Moving The Aerial Platform Through A Doorway Moving the Aerial Platform Through a Doorway Section 3 Operation 311 Moving the Aerial Platform Through a Connect platform control console to the connection at the rear of the base Doorway NOTE WARNING For some models the connection is located This procedure is suitable for level beneath an access panel which requires that ground only Page 55 Section 3 Operation Moving the Aerial Platform Through a Doorway O n c e s a f e l y t h r o u g h d o o r w a y p u s h i n Page 56 Maintenance Support Procedure Maintenance Support Procedure Section 3 Operation 312 Maintenance Support Procedure To Store the Maintenance Support This section provides the operator with procedure regarding deployment and storage of maintenance Turn main power disconnect switch to on support position The maintenance support is a safety mechanism Raise platform until there is adequate clearance designed to support the scissor assembly Page 57 Battery Maintenance Section 3 Operation Battery Maintenance 313 Battery Maintenance 3132 Battery Charging Operation This section provides the operator with procedures on how to service and charge the battery This also provides charger operation instructions 3131 Battery Service Procedure WARNING Explosion Hazard Keep flames and Figure 318 Battery Maintenance Section 3 Operation The charging time is affected by numerous Charging State LED factors including battery AmpHour capacity depth of discharge battery temperature and State of charge 0 to 50 Blinking battery condition new old or defective Batteries 50 to 75 Blinking larger than 240 AH can be recharged but will take Page 59 Section 3 Operation Battery Maintenance Batteries do not fully charge If the batteries are charged overnight make sure the AC supply is not being switched off at night with other building items Check battery condition and for dead cells or reduced capacity Replace charger only if other problems are not found Page 60 Notes SJIII DC Electric Page 60 Page 61 Section 4 Tables Section 4 Tables Table 41 Standard and Optional Features ANSICSA Models 3219 3226 4632 S T A N D A R D E Q U I P M E N T Platform controls Base controls Drivable at full height Positive traction Dual holding brakes Battery charge indicator Page 62 Table 42 Owners Annual Inspection Record Tables Section 4 Table 42 Owners Annual Inspection Record Model Number _________________ Serial Number__________________ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 1000AB This decal is located on the scissor assembly It must be completed after an annual inspection has been completed Do not use the aerial platform if an inspection has not been recorded in the last 13 months Page 63 Table 43 Specifications And Features Section 4 Tables Table 43 Specifications and Features MODEL 3219 3226 4632 2580 lb 4135 lb 5075 lb Weight 1170 kg 1876 kg 2302 kg 32 32 46 Overall width 081 m 081m 117 m 700 91 91 Overall length 178 m 23 m 231 m Page 64 Table 44 Floor Loading Pressure Tables Section 4 Table 44 Floor Loading Pressure Total Aerial Platform Load Total Aerial Platform Weight Wheel LCP OUP MODEL kNm kNm min 2580 1170 1032 6895 3219 max 3130 1420 1252 7585 100 min 4100 1860 1644 8275 100 3226 max 4610 Page 65 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability Therefore replace tires only with the exact Skyjack approved type Failure to operate with matched approved tires in good condition may result in death or serious injury Page 66 Table 45 Maximum Platform Capacities evenly Distributed Tables Section 4 Table 45 Maximum Platform Capacities Evenly Distributed Tilt Manual Extension Platform Powered Extension Platform Maximum Cutout MODEL Wind Setting Total Capacity Extension Capacity Total Capacity Extension Capacity Speed Degrees 550 lb 250 lb 28 mph 3219 2 Persons 1 Person 15 x 35 249 kg Page 67 Table 46 Maintenance And Inspection Schedule Section 4 Tables General Maintenance Before attempting any repair work disconnect the battery by turning the main power disconnect switch to off position Preventive maintenance is the easiest and least expensive type of maintenance Table 46 Maintenance and Inspection Schedule 3 months or 3 months or Frequency Page 68 Table 47 Operators Checklist Model Hourmeter Reading Operators Name Printed Date Time Operators Signature Each item shall be inspected using the appropriate section of the Skyjack operating manual As each item is inspected check the appropriate box INSPECTION FREQUENCY PASS FREQUENTLY FAIL DAILY Page 69 Section 5 Labels Section 5 Labels Label Legend Label Legend Safety Red Safety Red indicates DANGER Safety Orange Safety Orange indicates WARNING Safety Yellow Safety Yellow indicates CAUTION Safety Green Safety Green indicates emergency lowering Safety Blue Safety Blue indicates safety information SJIII DC Electric Page 69 Page 70 Labels Section 5 Labels and Nameplates Model 3219 Right Side Label Pictorial Description Skyjack Logo Skyjack Caution Tape Stripe Caution stripe Wheel Load Indicates rated wheel load Wheel load will vary with each model Keep Clear Keep clear Stay away from aerial platform when in operation Page 71 Section 5 Labels Labels and Nameplates Model 3219 Right Side Continued Description Label Pictorial Battery Spacers Place spacers only as shown in diagram Spacers vary over different aerial platforms Crushing Hazard Danger Crushing hazard SkyCoded Indicates SkyCoded aerial platform SJIII DC Electric Page 71 Labels Section 5 Labels and Nameplates Model 3219 Front Side PLATFORM CAPACITIES PLATFORM CAPACITIES Label Pictorial Description Crushing Hazard Danger Crushing hazard Caution Tape Stripe Caution stripe Maintenance Support Deploy maintenance support here Refer to the Operating manual for Freewheeling Procedure Open freewheeling valve by turning counterclockwise Page 73 Section 5 Labels Labels and Nameplates Model 3219 Left Side Label Pictorial Description Caution Tape Stripe Caution stripe Wheel Load Indicates rated wheel load Wheel load will vary with each model Crushing Hazard Danger Crushing hazard Keep Clear Keep clear Page 74 Annual Inspection Ensure that work platform has received annual inspection prior to operation Fall Protection Anchorage Rated for one 1 person per anchorage Skyjack Logo Skyjack Model Number Product Identifier Model number will vary may not be as shown SkyCoded Indicates SkyCoded aerial platform Page 75 Section 5 Labels Labels and Nameplates Model 3219 Hydraulic Tray Label Pictorial Description Hydraulic Oil ATF Dexron III Replace hydraulic fluid with ATF Dexron III only Replace hydraulic fluid with BioOil if equipped SJIII DC Electric Page 75 Page 76 Labels Section 5 Labels and Nameplates Model 3219 Back Side Label Pictorial Description Serial Plate Product identification and specifications Serial plates will vary may not be as shown Base Controls Select to lower or raise platform Select Page 77 Section 5 Labels Labels and Nameplates Model 3219 Back Side Continued Label Pictorial Description Charger Information Charger specification information and operation status consult manual PART NO 128537 VOLT AUTO SELECTABLE DUAL AC INPUT 85VAC264VAC 5060Hz E230227 CURRENT 4A 85A 67ZJ LISTED VOLT Page 78 Labels Section 5 Labels and Nameplates Model 3219 Back Side Continued Label Pictorial Description WinchingTowingPushing Procedure Refer to Operating manual 1 Block or chalk wheels to prevent aerial platform from rolling 2 Turn main power disconnect switch to off position 3 Page 79 Section 5 Labels Labels and Nameplates Model 3219 Back Side Continued Label Pictorial Description Hazard IdentificationManual Storage Box Refer to Section 1 Safety Rules Read and understand the outlined risks associated with this MEWP prior to operation Indicates location of operating manual Platform Capacity Rated work load in each configuration is as shown Page 80 Labels Section 5 Labels and Nameplates Model 3219 Back Side Continued Cylinder Label Pictorial Description Operators Daily Inspection Refer to the Operating manual Perform visual inspection and function tests at the beginning of each shift Refer to Section 4 Maintenance and Inspection Schedule Page 81 Section 5 Labels Labels and Nameplates Model 3219 Top Side Outlet Box Railing Pins Label Pictorial Description Forklift Pocket Insert fork fully into pocket to lift aerial platform Lift and Tie Down Points Only use these points for lifting or tying down Warning Do Not Alter DO NOT alter or disable limit switches or other safety devices Page 82 Labels Section 5 Labels and Nameplates Model 3219 Top Side Continued Label Pictorial Description How to engage maintenance support for inspection or maintenance Refer to Operating manual 1 Raise platform until there is adequate clearance to swing down maintenance support 2 Page 83 Section 5 Labels Labels and Nameplates Model 3219 Platform Control Console Label Pictorial Description Platform Controls Squeeze trigger to enable controller Operate rocker switch to steer Move controller handle forward to raise or backward to Page 84 Labels and Nameplates Models 3226 4632 Right Side Label Pictorial Description Keep Clear Keep clear Stay away from aerial platform when in operation Skyjack Logo Skyjack Wheel Load Indicates rated wheel load Wheel load will vary with each model Fuse Location Section 5 Labels Labels and Nameplates Models 3226 4632 Right Side Continued Label Pictorial Description Crushing Hazard Danger Crushing hazard Battery Spacers Place spacers only as shown in diagram Spacers vary over different units Caution Tape Stripe Caution stripe Model Number Product Identifier Page 86 Labels Section 5 Labels and Nameplates Models 3226 4632 Front Side SJIII 3226 SJIII 4632 127711AA 127711AA Label Pictorial Description Crushing Hazard Danger Crushing hazard Maintenance Support Deploy maintenance support here Lift and Tie Down Points Only use these points for lifting or tying down Caution Tape Stripe Caution stripe Fall Protection Anchorage Page 87 Section 5 Labels Labels and Nameplates Models 3226 4632 Left Side Label Pictorial Description Skyjack Logo Skyjack Caution Tape Stripe Caution stripe Wheel Load Indicates rated wheel load Wheel load will vary with each model SJIII DC Electric Page 88 Labels Section 5 Labels and Nameplates Models 3226 4632 Left Side Continued Label Pictorial Description Keep Clear Keep clear Stay away from aerial platform when in operation Crushing Hazard Danger Crushing hazard Model Number Product Identifier Model number will vary may not be as shown Annual Inspection Ensure that work platform has received annual inspection prior to operation Page 89 Section 5 Labels Labels and Nameplates Models 3226 4632 Left Side Continued Label Pictorial Description Emergency Lowering Procedure Refer to Operating manual SJIII 32xx 1 Turn main power disconnect switch to off position 2 To open lift cylinder holding valve located at the bottom of the cylinder A push B turn knurled knob counterclockwise Page 90 Labels Section 5 Labels and Nameplates Models 3226 4632 Hydraulic Tray Cylinder Label Pictorial Description Hydraulic Oil ATF Dexron III Replace hydraulic fluid with ATF Dexron III only Replace hydraulic fluid with BioOil if equipped Orifice Installed Orifice installation warning SJIII DC Electric Page 90 Page 91 Section 5 Labels Labels and Nameplates Models 3226 4632 Back Side SJIII 4632 SJIII 32xx 400 N 90 lb 12 5 ms 28 mph 124465AD 400 N 90 lb 126505AD 138211AB Label Pictorial Description Horizontal Load Rating Apply no more than the indicated side load Operate below indicated wind speed only Page 92 Labels Section 5 Labels and Nameplates Models 3226 4632 Back Side Continued 400 N 90 lb 126505AD 138211AB Label Pictorial Description Emergency Lowering Procedure Refer to Operating manual SJIII 32xx 1 Turn main power disconnect switch to off position 2 Page 93 Section 5 Labels Labels and Nameplates Models 3226 4632 Back Side Continued SJIII 32xx SJIII 4632 12 5 ms 28 mph 400 N 90 lb 124465AD 400 N 90 lb 126505AD 138211AB Label Pictorial Description Hazard IdentificationManual Storage Box Refer to Section 1 Safety Rules Page 94 Labels Section 5 Labels and Nameplates Models 3226 4632 Back Side Continued SJIII 32xx 400 N 90 lb 126505AD 138211AB Label Pictorial Description WinchingTowingPushing Procedure Refer to Operating manual 1 Block or chalk wheels to prevent aerial platform from rolling 2 Page 95 Section 5 Labels Labels and Nameplates Models 3226 4632 Back Side Continued SJIII 4632 119674AD 138211AB Label Pictorial Description WinchingTowingPushing Procedure Refer to Operating manual 1 Block or chalk wheels to prevent aerial platform from rolling 2 Turn main power disconnect switch to off position 3 Page 96 Labels Section 5 Labels and Nameplates Models 3226 4632 Back Side Continued 119674AD 138211AB 138211AB SJIII 3226 SJIII 4632 Label Pictorial Description Base Controls Select to lower or raise platform Select platform to enable platform controls Page 97 Section 5 Labels Labels and Nameplates Models 3226 4632 Back Side Continued 119674AD 138211AB 138211AB SJIII 4632 SJIII 3226 Label Pictorial Description Connect Platform AC Supply Connect AC power supply here for platform accessory outlet Refer to the Operating manual for Freewheeling Procedure Open freewheeling valve by turning counterclockwise Page 98 Labels Section 5 Labels and Nameplates Models 3226 4632 Top View Railing Pins Label Pictorial Description Lift and Tie Down Points Only use these points for lifting or tying down Forklift Pocket Insert fork fully into pocket to lift aerial platform Falling Hazard Railing Pins Horizontal If Equipped WARNING Falling Hazard Page 99 Section 5 Labels Labels and Nameplates Models 3226 4632 Top View Continue Label Pictorial Description How to engage maintenance support for inspection or maintenance Refer to Operating manual 1 Raise platform until there is adequate clearance to swing down maintenance support Page 100 Labels Section 5 Labels and Nameplates Models 3226 4632 Platform Control Console Label Pictorial Description Platform Controls Squeeze trigger to enable controller Operate rocker switch to steer Move controller handle forward to raise or backward to Page 101 Section 5 Labels Labels and Nameplates Models 3226 4632 Control Box Powered Extension Platform Label Pictorial Description Lift Enable If Equipped Select to enable lift mode Powered Extension Platform ExtendRetract If Equipped Select to extend or This manual also for Sjiii 3226 Sjiii 4632

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O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O


Epson TMU220 Series Service Manual Most useful pages Setting Autocutter Setting the Paper Roll Width Carriage Belt Tension Adjustment Installing or Replacing Ribbon Cassette Platen Gap Adjustment Printer Status Checks Selftest ERROR LED flashes Disassembling Mechanism Assembly Exploded Diagram Disassembling Carriage Unit Exploded Diagram Disassembling TMU220 Exploded Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 Page of 102 Go Table of Contents Troubleshooting Bookmarks Advertisement Confidential Service manual TMU220 Series Type A Issued date Issued by English 404619501 Rev B EPSON Quick Links Setting Autocutter Setting the Paper Roll Width Carriage Belt Tension Adjustment Installing or Replacing Ribbon Cassette Platen Gap Adjustment Printer Status Checks Selftest ERROR LED flashes Disassembling Mechanism Assembly Exploded Diagram Disassembling Carriage Unit Exploded Diagram Disassembling TMU220 Exploded Diagram 1 2 3 4 5 Advertisement Also See for Epson TMU220 Series Epson TMT88III Programming Manual 679 pages Epson TMU220 User Manual 197 pages Epson U220B TM Twocolor Dotmatrix Printer Technical Reference Manual 164 pages Summary of Contents for Epson TMU220 Series Page 1 Service Manual Confidential Service manual TMU220 Series Type A Issued date Issued by English 404619501 Rev B EPSON Page 2 On the earlier of a termination of your relationship with Seiko Epson or b Seiko Epsons request you must stop using the confidential information You must then return or destroy the information as directed by Seiko Epson Page 3 Table Of Contents Differences between the TMU300 TMU200 and TMU220 18 Page 4 Confidential TMU220 Type A Service Manual DIsassembly Procedures 47 Disassembling the Carriage Unit Page 5 Revision Table Confidential Revision Table Revision Pages Description Rev A All pages Newly authorized Rev B Part names added Control panel LEDs and buttons added Inserting roll paper added Installing and replacing the ribbon cassette added 43 44 Illustration was changed 45 416 417 An explanation of the roll paper cover assembly was added Page 6 For Safe Repair And Maintenance Work Confidential TMU220 Type A Service Manual For Safe Repair and Maintenance Work Key to Symbols The symbols in this manual are identified by their level of importance as defined below Read the following carefully before handling the product WARNING You must follow warnings carefully to avoid serious bodily injury Page 7 Safety Precautions On Maintenancerepairinspection Confidential Safety Precautions on MaintenanceRepairInspection WARNING Be sure to use the EPSONsupplied fuse on the circuit board Use of another fuse may result in fire Remove the power cord and all other cables from this product before disassembly or reassembly to prevent electrical shock Page 8 About This Manual Confidential TMU220 Type A Service Manual About this Manual Aim of the Manual This manual was created to provide the information on printer maintenance and repair required by technicians who handle this work Manual Content The manual is made up of the following sections Provides an overview of the product Page 9 Chapter 1 Product Overview Chapter 1 Product Overview The TMU220 is a serial impact dotmatrix printer for POS systems that can print on roll paper of various widths This manual describes the TMU220 Type A which has a takeup shaft for journal paper The following model types are available for the TMU220 Page 10 Configurations Confidential Configurations This TMU220 is configured by combining features from the list below Table 11 Configurations Features Selection Description UBS01 RS232 UBP02II IEEE 1284 bidirectional parallel Interface types Use an EPSONapproved interface board EPSON UB universal interface board options Be sure to change the paper guide spacer if paper of a different width is used Page 11 Control Panel leds And Button Confidential TMU220 Type A Service Manual Control Panel LEDs and Button LEDs POWER On when power is on ERROR On when printer is offline Off when printer is online Flashes during an error PAPER OUT On when paper is out or nearly out Flashes during selftest Page 12 Inserting Roll Paper Confidential Inserting Roll Paper CAUTION Be sure to use only roll paper that meets the specifications Be sure not to touch the manual cutter Otherwise you may cut your fingers 1 Using scissors cut the leading edge of the roll paper 2 Page 13 Confidential TMU220 Type A Service Manual 4 Insert the roll paper Note Note the direction that the paper comes off the roll as shown above When using twoply paper be sure that the top and bottom sheets are aligned at the paper exit Do not allow paper to be loaded as shown below Page 14 Confidential 7 Close the unit as shown below 8 Insert the end of the bottom layer of paper journal paper into the paper takeup flange as shown below Takeup flange 9 Insert the paper takeup flange into the printer Be sure that the paper is aligned with the flange as shown Page 15 Installing Or Replacing The Ribbon Cassette CAUTION EPSON recommends the use of only genuine EPSON ribbon cassettes Ribbon cassettes not manufactured by EPSON may cause damage to your printer that is not covered by EPSONs warranties To install the ribbon cassette for the first time or to replace a used ribbon follow the steps below Page 16 Differences Between The Tmu300 Tmu200 And Tmu220 Confidential Differences between the TMU300 TMU200 and TMU220 Specification TMU300 Type A B C D TMU200 Type A B D TMU220 Type A B D Print speed 35 linessecond at 40 columns 16 cpi 35 linessecond at 40 columns 16 cpi 47 linessecond at 40 columns 16 cpi Page 17 Chapter 2 Repair Guide Confidential TMU220 Type A Service Manual Chapter 2 Repair Guide This chapter gives instructions to complete repair of the product Follow the process in this section for repair Repair Process Outline of Repair Check each item before and after repair as shown in the following flowchart This chapter explains the operations to confirm a normal state Page 18 Selftest Confidential Printer Status Checks Operation Normal printer operation When a problem occurs POWER LED does not light See page 33 Power LED light comes on ERROR LED light See page 33 Power on Mechanical initializing operation occurs ERROR LED flashes See page 34 ERROR LED light is off Page 19 Confidential TMU220 Type A Service Manual Printer Status Print Normal printout result Explanation Version information Main program version Boot program version Interface classification Interface information Receive buffer capacity 1 Busy release conditions for receive buffer full 2 Busy condition 3 Page 20 Confidential Roll Pattern Normal print result Explanation Black 6 lines Red 6 lines Red 6 lines Paper feeds 2 lines Paper is fed to a position where the user can see the ending message at left 24 Repair Guide Rev B Page 21 Service Utility 4 Test the communication 1 Model selection Select the TMU220 Type A model printer 2 Communication condition selection Select the IF used with the printer You can confirm the communication conditions set for the printer by running the selftest Refer to the selftest section for details Page 22 Confidential Realtime status Lets you confirm sensor operations such as cover openclose in real time Printer status Lets you read and set the printer values collectively Also you can save the settings to a file read the set values in the file and the display the default state Refer to the chapter on adjustment settings Page 23 Communication function You can confirm that communication with the printer is enableddisabled Setting function Reads and prints on the status sheet the status settings for EPSON NV memory memory switches communication conditions and customized value Receipt print function Prints patterns to confirm print operations and print quality Page 24 Confidential 1 Indicate the sensor to test 2 Follow the message to operate the printer 3 Click If you want to skip the test When the sensor detects the printer operation correctly OK is displayed When the sensor is not installed depending on the printer model you can skip with the Skip button Page 25 Confidential TMU220 Type A Service Manual Output result When the printer operates normally the following sheet is printed Refer to the chapters on Troubleshooting and Adjustment and Setting when print results differ Receipt Print Normal print result Explanation Prints execution date Page 26 Status Print Status Print Normal print result Explanation Prints execution date Prints execution time Prints EPSON Prints TMU220 Prints product serial number 1 Prints setting status of memory switches 2 Prints setting status of customize value 3 Performs partial cut 4 Note 1 When the serial number is not registered on the product itself NG Page 27 Displays size of extended ROM Differs depending on specifications Prints defined bit image data in NV memory 1 Prints defined data in NV user memory 2 Prints information on EPSON NV memory It is changeable with the printer status 3 Manufacturer name Model name Product serial no Page 28 Normal print result Explanation Prints execution date Prints execution time Prints EPSON Prints TMU220 Prints the serial number for the product Prints the execution status of all function test Prints test results of sensor operation 1 Note 1 When an operation such as cover open sensor check is skipped using the button on the screen the report shows a problem for that item Page 29 Chapter 3 Troubleshooting Confidential TMU220 Type A Service Manual Chapter 3 Troubleshooting Preparations for Troubleshooting Before troubleshooting check and if necessary correct the following points Paper is jammed inside the printer CAUTION Be sure not to touch the manual cutter Otherwise you may cut your fingers Page 30 Before Servicing Confidential 3 Return the cutter blade to the normal position by rotating the autocutter knob in the direction of the arrow When the blade is returned to the normal position the lever moves to the center of the hole in the autocutter frame Hole Lever Autocutter unit Page 31 Symptoms And Solutions Confidential TMU220 Type A Service Manual Symptoms and Solutions Symptoms when Power is On POWER LED does not light Table 31 POWER LED not Lit Probable partprobable cause Checkpoints Action to correct the problem Check the connections Make sure the Plug in the connector Page 32 Error Led Flashes Confidential ERROR LED flashes Table 33 ERROR LED Flashes Probable partprobable cause Checkpoints Action to correct the problem Home position detection error Check for jammed paper Remove any jammed paper around the carriage Make sure Completed if operation is normal there is no paper jam Page 33 Troubleshooting Confidential TMU220 Type A Service Manual Table 33 ERROR LED Flashes Probable partprobable cause Checkpoints Action to correct the problem CPU execution error Check the connection of the IF circuit board unit 122 Make Connect the IF circuit board unit sure the connector is plugged 122 Page 34 Confidential PAPER OUT LED lights Table 34 PAPER OUT LED is Lit Probable partprobable cause Checkpoints Action to correct the problem Check the roll paper Make sure it is Replace the roll paper Completed if Roll paper loaded correctly Make sure enough the PAPER OUT LED turns off Page 35 Confidential TMU220 Type A Service Manual When only the initializing operation is executed Table 35 Only the Initializing Operation Occurs Probable partprobable cause Checkpoints Action to correct the problem For the serial IF check the reset function setting for pins 6 and 25 If the IF Page 36 Confidential Table 36 The Printer Does not Print Probable partprobable cause Checkpoints Action to correct the problem Check the connectors Make sure they are plugged in securely Plug in the connectors Completed if Paper feed motor sub assembly 1046 operation is normal Connector CN8 on the main circuit PF paper feed lead wire set board unit 201 Page 37 Confidential TMU220 Type A Service Manual Paper is fed but characters are not printed Table 37 Paper is Fed but Characters do not Print Probable partprobable cause Checkpoints Action to correct the problem Check the ribbon mounting Make sure Load the ribbon cassette correctly Page 38 Confidential Table 38 ERROR during Printing Probable partprobable cause Checkpoints Action to correct the problem Check the parts on the main circuit board unit 201 for Replace the main circuit board unit damage Make sure the 201 Completed if operation is following parts look normal Page 39 Confidential TMU220 Type A Service Manual Paper is not cut correctly Table 39 Cutter not Working Correctly Probable partprobable cause Checkpoints Action to correct the problem Check the setting of DSW 22 Switch DSW 22 to ON Completed if DIP switch setting OFF Autocutter is disabled Page 40 Confidential Print result is not normal Print is light or irregular Table 311 Light or Irregular Print Probable partprobable cause Checkpoints Action to correct the problem Check the ribbon mounting Make Install the ribbon cassette correctly sure it is installed correctly Completed if printing is normal Page 41 Confidential TMU220 Type A Service Manual Line spacing is irregular Table 314 Irregular Line Spacing Probable partprobable cause Checkpoints Action to correct the problem Load roll paper that meets Roll paper is inserted Check the roll paper Make sure it meets specifications correctly Page 42 Paper Jam Occurs Confidential Printed contents are not normal Table 316 Abnormal Printing Content Probable partprobable cause Checkpoints Action for the problem Check the version number See page 21 Update the firmware Completed Firmware version Make sure it is the same as the version used if printing is normal Page 43 Symptoms When The All Function Test Is Executed Confidential TMU220 Type A Service Manual Table 317 Paper Jams Probable partprobable cause Checkpoints Action to correct the problem Clean so that both paper guide Check operation Make sure the 2 rollers rollers 1045 rotate correctly rotate smoothly Completed if operation is normal Page 44 Confidential Communication test fails Table 319 Communication Test Failure Probable partprobable cause Checkpoints Action to correct the problem Check the communication settings Make Set the correct communication sure the settings printed by the selftest are Communication condition settings Completed if operation is the same as the communication settings normal Page 45 Confidential TMU220 Type A Service Manual Printed output is not normal Table 320 Abnormal Output is Printed Probable partprobable cause Checkpoints Action to correct the problem When a question mark is printed check communication settings Make Select DTRDSR control Completed Page 46 Confidential Can not pass one of the tests for a sensor Can not pass the NE nearend sensor test Table 322 Test for the NE Sensor Fails Probable partprobable cause Checkpoints Action to correct the problem Check connection Ensure cable is plugged in Be sure the NE lead wire set 1096 is connected to the connectors Plug in the connector Page 47 Confidential TMU220 Type A Service Manual Can not pass the test for the roil cover Table 324 Paper Roll Cover Test Fails Probable partprobable cause Checkpoints Action to correct the problem Check the setting of MSW 85 If the setting is OFF status is not sent from the roll Page 48 Symptoms For Other Operations Confidential Symptoms for other operations Parts do not move smoothly Can not take up the roll paper smoothly Table 327 Opening and Closing the Roll Paper Cover Assembly is not Smooth Probable partprobable cause Checkpoints Action to correct the problem Confirm that the paper takeup shaft Confirm that the paper takeup assembly assembly 134 is attached correctly Page 49 Test Points On The Main Circuit Board Unit Confidential TMU220 Type A Service Manual Test Points on the Main Circuit Board Unit Table 330 Test Points on the Main CIrcuit Board Unit Test Component Correct Power supply Pin name Status connector connector value Semiconductor switch on Page 50 Resistance Values Of Printer Mechanism Components Confidential The locations of the main elements on the main circuit board unit are identified below Resistance Values of Printer Mechanism Components Part Name Internal Element Function Where to Check Normal Status Carriage motor 4phase stepping motor Head carriage Remove the cable connector Approx Page 51 Chapter 4 Disassembly And Assembly The EPSON selection of lubricants prescribed for use with the printer is based on the results of such research The prescribed EPSON lubricants are available in 40 cc 40 gr metal cans or plastic containers the smallest unit of supply Page 52 Notes For Assembly And Disassembly Confidential Use the grease or oil types indicated below for lubrication Items Parts code Note 1041442 O13 Grease 1080605 G15 1080619 G36 Use items in the list below when operating the printer Items Parts code Note AC adapter 2081786 Ribbon cassettes S0152440000 ERC38 B Page 53 Shortest Route For Disassembly Of Major Parts Confidential TMU220 Type A Service Manual Shortest Route for Disassembly of Major Parts The diagram below shows the shortest route for disassembly of major parts Perform disassembly by following this diagram as well as the explanations for the target item Page 54 Disassembling The Tmu220 Confidential Disassembling the TMU220 Exploded diagram 1084 1092 1099 1111 1110 1085 1004 1095 44 Disassembly and Assembly Rev B Page 55 Disassembly Procedures Confidential TMU220 Type A Service Manual Disassembly Procedures Disassembly steps Part names Disassembly procedures Roll paper cover Open the roll paper cover assembly 119 assembly 119 Push and take out the open lever shaft 1001 and then remove 1 screw S02 Page 56 Disassembling The Mechanism Assembly Confidential Disassembling the Mechanism Assembly Exploded diagram 1114 1125 1104 1129 1108 1005 1047 1010 1038 1013 1046 515 S11 1018 1009 1093 1110 1106 S05 1119 1105 1006 1050 1011 1112 1049 46 Disassembly and Assembly Rev B Page 57 Disassembly Procedures Confidential TMU220 Type A Service Manual DIsassembly Procedures Disassembly Part names Assembly procedures steps Takeup belt 523 Remove the back case 130 Remove the takeup gear shaft 139 After that remove the paper takeup gear assembly 131 Remove the takeup belt 523 Page 58 Disassembling The Carriage Unit Confidential Disassembling the Carriage Unit Exploded diagram 1022 1089 1025 1081 1029 1086 1011 1128 1026 1097 1030 1128 1027 1034 48 Disassembly and Assembly Rev B Page 59 Disassembly Procedures Confidential TMU220 Type A Service Manual DIsassembly Procedures Reassembly Part names Assembly procedures steps Ribbon frame Remove the ribbon frame spring 1022 assembly 519 Remove 1 Ering 4 E03 and remove the ribbon frame assembly 519 After this you can remove the print head unit 503 Page 60 Disassembling The Rotation Frame Unit Confidential Disassembling the Rotation Frame Unit Exploded diagram 1125 1054 1058 1053 1061 1057 1055 1056 410 Disassembly and Assembly Rev B Page 61 Disassembly Procedures Confidential TMU220 Type A Service Manual DIsassembly Procedures Reassembly steps Part names Assembly procedures Platen release lever Remove 2 Erings 3 E01 and remove the platen release lever 504 504 and platen shaft 1054 Lubricate the platen shaft 1054 with G15 Page 62 Disassembling The Roll Paper Guide Roll Paper Holder Confidential Disassembling the Roll Paper Guide Roll Paper Holder Exploded diagram 1101 1039 1096 1041 1126 1042 1040 1043 1045 1038 1010 412 Disassembly and Assembly Rev B Page 63 Disassembly Procedures Confidential TMU220 Type A Service Manual DIsassembly Procedures Use the steps below for disassembling the roll paper holder Reassembly steps Part names Assembly procedures Paper end assembly Remove the paper end assembly 514 514 When replacing the paper end assembly 514 you need to pull out the wire attached on the HP circuit board Page 64 Disassembling The Autocutter Unit Fixed Blade Holder Assembly Confidential Disassembling the Autocutter Unit Fixed Blade Holder Assembly Exploded diagram 1090 1071 1016 1017 1127 1102 1015 1014 414 Disassembly and Assembly Rev B Page 65 Disassembly Procedures Confidential TMU220 Type A Service Manual DIsassembly Procedures Use the steps below for disassembling the autocutter unit Reassembly steps Part names Assembly procedures Cutter cover Remove the cutter cover assembly 115 assembly 115 Lubricate the cutter frame assembly 114 with G36 Page 66 Disassembly And Assembly Reference Confidential Disassembly and Assembly Reference Removing the Roll Paper Cover Assembly 1 Push the shaft and take it out from the inside of the frame 2 Remove 1 screw 3 Release the hooks in 3 positions as shown 4 Remove 2 screws Open lever shaft 1001 Removing and Attaching the Top Case When removing the top case release both hooks Page 67 Confidential TMU220 Type A Service Manual Removing and Attaching the Top Case Continued Lift the case to remove as shown at right Removing and Attaching Rotation Spring R When removing the springs push the springs to the inside to release each hook as shown Page 68 Confidential Attaching the Paper Hold Spring Place the paper hold spring on the fixed blade holder as shown Attaching the Fixed Blade Holder Assembly and Manual Cutter Holder Spring Hole Fixed blade holder assembly Hook Attaching the Cover Open Assembly When attaching the cover open assembly to the frame be sure that the wires are threaded through the hole Page 69 Confidential TMU220 Type A Service Manual Leading the Autocutter Unit Wires Guard tube and lead wires Guard tube and lead wires Be sure there is slack in the cable as shown Autocutter unit cable This is the point for attaching the top case hook When attaching the top case be sure not to catch the autocutter unit cable at this point Page 70 Confidential Attaching Platen Rotation Plate 2 Confirm that the edge of platen rotation Platen rotation plate 2 plate 2 does not touch the edge of platen rotation frame 2 The point not to touch is marked with red in the illustration Platen rotation frame 2 Attaching the Platen Release Spring When attaching the Page 71 Confidential TMU220 Type A Service Manual Attaching Platen Assembly 3 522 1 Attach platen assembly 3 522 to the platen frame 1053 with 2 screws S09 from upper of the platen rotation frame 2 1125 2 Attach platen assembly 3 522 to the platen frame 1053 with 2 screws S10 from left side of the platen rotation frame 2 1125 Page 72 Confidential Attaching the Takeup Belt Install the back case 130 onto the mechanism assembly After that install the takeup belt 523 and paper takeup gear assembly 131 onto the back case Put the back case sheet over the hole in the back case Paper takeup gear assembly 1110 Takeup gear shaft 139 Paper takeup gear assembly 131 Page 73 Confidential TMU220 Type A Service Manual Attaching the Carriage Belt Carriage belt Carriage sub assembly Attaching the Head FFC When attaching the FFC to the frame be sure that the FFC is threaded as shown Rev B Disassembly and Assembly 423 Page 74 Confidential Attaching the Carriage Sub Assembly When assembling the carriage unit be sure the carriage sub assembly is attached to the carriage guide plate as shown When removing the adjustment roller shaft holder rotate it as shown Carriage guide plate Adjustment roller shaft holder Carriage sub assembly Attaching the HP Board Assembly Page 75 Confidential TMU220 Type A Service Manual Attaching the Roll Paper Guide Unit Roll paper guide unit Wires Rev B Disassembly and Assembly 425 Page 76 Confidential Wiring Placement for Each Cable The illustration below indicates paths for the cable wiring Cover open assembly wires 515 Paper feed motor sub assembly wires 1046 HP board assembly wires 518 Wires in the NE lead wire set 1096 Wires in the PF lead wire set 1047 426 Disassembly and Assembly Page 77 Confidential TMU220 Type A Service Manual Attaching Each Cable to the Main Circuit Board CN2 Connecting the cable for the autocutter unit 113 CN4 Connecting the cable for the HP board assembly 518 CN6 Connecting the cable for the NE lead wire set 1096 Page 78 Lubrication Reference Confidential Lubrication Reference Lubrication Some lubrication points are indicated in the illustrations below See the first few pages of this chapter for additional information about lubrication and also see the oil drop icons beside text passages in the disassembly procedure tables for various printer components 428 Disassembly and Assembly Rev Page 79 Confidential TMU220 Type A Service Manual Lubricate the contact points between the carriage shaft and carriage sub assembly 2 points with O13 Carriage sub assembly Carriage shaft Lubricate 1 point on the carriage sub assembly with G36 Lubricate one point on the carriage guide plate with G36 Page 80 Confidential Oil the joint of the paper feed reduction gear 1 1093 and the NE detector lever 1043 Paper feed reduction Oil G36 gear 1 1093 Ering 3 E01 NE detector lever Oil the joint of the paper feed reduction gear 2 and the paper feed reduction shaft 2 Paper feed reduction gear 2 Oil G36 Ering 3 E01 Page 81 Chapter 5 Adjustment And Setting Confidential TMU220 Type A Service Manual Chapter 5 Adjustment and Setting Setting the Installation Position for the Roll Paper NearEnd Detector This printer allows you to change the installation position for the roll paper nearend detector using the following steps Page 82 Adjusting The Detection Point For The Roll Paper Nearend Detector Confidential Adjusting the Detection Point for the Roll Paper NearEnd Detector Below are 2 reasons the roll paper NE detector might require an adjustment To adjust the detection for the diameter of the roll paper core To adjust the amount of remaining paper before the sensor detects a near end 1 Page 83 Setting The Paper Roll Width TMU220 Type A Service Manual Setting the Paper Roll Width The TMU220 accommodates 76 mm 3 695 mm 274 and 575 mm 226 width paper rolls with no adjustments For the each roll width use the roll paper spacer included with the printer Page 84 Setting The Autocutter Confidential Setting the Autocutter The TMU220 autocutter can be set to either partial cut or full cut using the steps below Note Do not change the cutting type from partial cut to full cut after the printer has been used Otherwise the printer may not be reliable because the wearout level of the cutter blade differs Page 85 Platen Gap Adjustment TMU220 Type A Service Manual Platen Gap Adjustment Adjust the platen gap on the reassembled TMU220 printer unit Use the following steps to adjust the platen gap for the printer Adjust the printers platen gap when you have performed any one of the following Disassembly Items Requiring Platen Gap Adjustment of the Printer When you have replaced or removed the platen assembly Page 86 Carriage Belt Tension Adjustment Confidential Carriage Belt Tension Adjustment 1 Loosen the screw for the belt tension plate assembly Hook the end of the tension gauge to the hole in the belt tension plate assembly adjust the tension properly and tighten with the screw 2 Page 87 Adjust Various Settings Confidential TMU220 Type A Service Manual Adjust Various Settings The items below can be adjusted for this printer DIP switches communication condition busy condition print column receive buffer capacity etc Memory switches serial communication conditions roll paper width cover open status handling etc Page 88 Confidential Look at the numbers and letters in the area indicated in the illustration If the last letters are US use the US tables on the next page If the last letters are STD use the STD tables below Note The switch functions are shown in the following sections Page 89 Confidential TMU220 Type A Service Manual US Tables Serial Model DIP Switch 1 DIP Switch 2 SW Function SW Function Data receive error Ignored Prints Print column 4235 4033 Receive buffer 40 bytes Reserved Fixed to On capacity Page 90 Memory Switches Confidential Memory Switches This printer has memory switches which are software switches that can be set to On or Off with the memory switch setting utility Available memory switch settings include MSW 2 MSW 8 the customized value setting and serial communication condition Settings are shown in the table below Page 91 Confidential TMU220 Type A Service Manual Note MSW 85 When Off is selected the status bit for roll paper end sensor is transmitted from the printer every time the roll paper cover is opened or closed When On is selected the status bit for roll paper cover open close Page 92 Memory Switch Setup Mode Confidential Memory Switch Setup Mode The following settings are available in the memory switch setup mode Basic serial communication conditions serial interface only Receive buffer full release condition MSW 87 Roll paper width customized value Cover open status MSW 85 Note All new settings are lost if the power is turned off during the memory switch setup mode Page 93 Confidential TMU220 Type A Service Manual Press the FEED button the number of times required to select the desired Serial interface settings transmission conditions Press FEED button Setting selected 0 3 times No change 4 times 19200 bps 5 times Page 94 Chapter 6 Preparation For Shipment Confidential TMU220 Type A Service Manual Chapter 6 Preparation for Shipment Follow the instructions below before sending the printer back to the customer Inspection and Maintenance Perform inspection and maintenance procedures described below properly to allow this unit to operate for the years of troublefree operation for which it is designed Page 95 Removing Dirt Paper Chips And Dust From Inside The Printer Confidential Removing Dirt Paper Chips and Dust from Inside the Printer Wipe off stains with a clean dry cloth If the stains do not wipe off use a neutral detergent CAUTION Check the amount of lubrication on each cleaned area and lubricate as needed See Lubricants Page 96 Appendix Parts List Confidential TMU220 Type A Service Manual Appendix Parts List Reference Number List Table A1 Parts List by Reference Number Ref Service Manual Name Parts Price List Name Qty Supplied as a part Power switch cover Coverpower switch MT88 shield tube Page 97 Confidential Table A1 Parts List by Reference Number Ref Service Manual Name Parts Price List Name Qty Supplied as a part Platen rotation plate 2 Plateplaten rotation2 Cover open lever A Lever cover openA Takeup gear shaft Shafttakeup gear Operation label D LabeloperationD Rubber foot B Page 98 Confidential TMU220 Type A Service Manual Table A1 Parts List by Reference Number Ref Service Manual Name Parts Price List Name Qty Supplied as a part 1014 Paper hold spring Springpaper hold 1015 Paper hold roller Rollerpaper hold 1016 Page 99 Confidential Table A1 Parts List by Reference Number Ref Service Manual Name Parts Price List Name Qty Supplied as a part 1056 Platen release spring Springplaten release 1057 Gear plate D sub assembly PlategearD sub assembly 1058 Paper feed reduction gear 2 Gearpaper feed reduction2 1059 Paper feed reduction shaft 2 Page 100 Confidential TMU220 Type A Service Manual Table A1 Parts List by Reference Number Ref Service Manual Name Parts Price List Name Qty Supplied as a part 1105 Takeup transmission gear Geartakeup transmission 1106 Middle takeup gear Geartakeup middle 1107 This manual also for Tmu220 type a

B O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O B O O O O O B O O O O O B O O O O O O O O O O O O O O B O O O O B I O B I O O O O O O O O O O O O B O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 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O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 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O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 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Lexington Forge CSDV30SNV Manuals Lexington Forge CSDV30SNV Installation And Operating Instructions Manual 48 pages DIRECT VENT Brand Lexington Forge Category Stove Size 251 MB Table of contents Table Of Contents 2 Important Safety Information 3 Product Features 5 Code Approval 5 Preinstallation Information 6 Installing Above 2000 Feet 6 Oriﬁ Ce Sizes Pressures And Btus 6 Stove Dimensions 7 Stove Location 8 Clearances 9 Removing Unit From Crate 11 Vent Installation 12 Installation Precautions 12 Installation Planning 13 Installation For Horizontal Termination 14 Installation For Vertical Termination 20 Stove Installation 24 Check Gas Type 24 Installing Gas Piping To Stove Location 24 Stove Installation Check Gas Type 24 Checking Gas Pressure 26 Electrical Installation 27 Electrical Wiring 27 Remote Wall Switch 27 Log And Rock Wool Placement 28 Log Placement 29 Operating Instructions 31 What To Do If You Smell Gas 31 Lighting Pilot For The First Time 32 Lighting Pilot 32 Lighting Burner 33 To Turn Off Gas 33 Cleaing And Maintenance 34 Venting System 34 Cleaning Glass 34 Pilot And Burner Flames 34 Firebox Cleaning 34 Air Shutter Adjustment 35 Glass Replacement 36 Replacement Parts 37 Csdv20 37 Csdv30 39 Csdv40 41 Troubleshooting 43 Installation Records 44 Mass Residents Only 45 Massachusetts Residents Only 45 Warranty 48 Advertisement

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Home India Agrasen Ki Baoli Secret Wonder of Delhi Agrasen Ki Baoli Secret Wonder of Delhi Published on June 21 2016 Updated on April 3 2017 By Samudranil Share this Article On Agrasen Ki Baoli came to national attention with PK the Bollywood film featuring Aamir Khan Anushka Sharma and Sushant Singh Rajput It has been staying hidden among the multistorey buildings of Connaught Place for several decades now When one looks at the photos of the baoli from the 1920s one can see acres of open space surrounding it The grand structure has been a silent testimony to the citys history and a keeper of its many secrets This elaborate structure has 108 steps leading to what used to be the well It is mostly frequented by college students in Delhi as well as locals during summers because of the comfort it provides from the searing heat in the city How did a Bollywood flick become a boon for Delhis architectural treasures PK has indeed aroused interest for this centuriesold structure among Indian as well as international tourists The publicity generated by the film has proven to be beneficial not only for Agrasen but also for other baolis in Delhi Some of these structures have been disappearing rather quickly over the years while others are in a poor shape and in dire need of some attention Agrasen which is the oldest monument in central Delhi remains one of the best preserved specimens of its species Archaeological Survey of India ASI has preserved it one look at an old photograph by Raghu Rai will Where is it located Agrasen Ki Baoli is located at Harrow Lane a narrow space in the vicinity of Hailey Road in Connaught Place India Gate is located at a distance of two km from here and Jantar Mantar is within a distance of 15 km Thus among all the baolis of Delhi this one is the most easilyaccessible one The monument stays open from 7 am to 6 pm everyday and no entry fee is required Is it difficult to find the baoli Thanks to the crowd of high rises surrounding the ageold structure one needs to be rather inquisitive about the baoli in order to find it out This is why if you try and find it out for the first time you will be surprised to see that not many people know where exactly it is located However these very people may have been working pretty close to it for many years The baoli is said to be the easiest to get to from the metro stations at Barakhamba Road and Janpath It is also at walking distance from every major hotel in central Delhi Is it Ugrasen Ki Baoli or Agrasen Ki Baoli Officially this structure is known as Ugrasen Ki Baoli as the plaque made from red sandstone outside will inform any visitor However it has had other names over the years as well According to a National Archives of India map made in 1868 by the British this monument is listed as Oojer Sains Bowlee The map also shows another similar structure towards the northwestern direction of this structure It may have gone missing ever since urban expansion started in Delhi in 1911 This was also the time when the capital of British India was shifted from Calcutta to Delhi Origins and history From the design of Agrasen Ki Baoli it seems to have been built during either Lodi era or the later part of the Tughlaq dynasty Legend however says that it was built by Maharaja Agrasen Emperor according to some It is said that he lived in Agroha an ancient town in modernday Haryana during the Mahabharata era He was born presumably in 3124 BCE and may have been Lord Krishnas contemporary There is also a small mosque in the western corner of the baoli The mosques roof is not there in fact in old photos and records too the structure Is it haunted There are several stories about how the baoli is haunted and it is said that the supposedlyblack water over here entices people to commit suicide However it is difficult to ascertain the truth of such sayings In reality the baoli does not have sufficient water and the little water it has is not black at all However the lowest part which was once the well houses hundreds if not thousands of bats If you walk down the steps that lead to the pit you will hear the commotion created by them However there has been one incident of suicide over Read More Places to Visit in Delhi Most Haunted Places of Delhi Famous Temples in Delhi Swaminarayan Akshardham Temple in Delhi Jhandewalan Mandir in Delhi Metro Walk in New Delhi Entry Fee Timing Address Rides Chidiya Ghar National Zoological Park in Delhi Dilli ka Lal Qila India Gate History Pratapgarh Farms A Weekend Getaway from Delhi Nizamuddin Dargah in Delhi Fun n Food Village in Delhi Worlds of Wonder Splash The Water Par in Delhik Just Chill Water Park Kalindi Kunj Water Park The Garden of Five Senses New Delhi The Iconic Dolls Museum in Delhi ISKCON Temple in Delhi National Science Centre New Delhi The Mystical Tomb of Ghiyasuddin Tughlaq in Delhi Five Most Amazing Gardens of Delhi Lal Kot The Real Red Fort Of Delhi A Pottery Village in Delhi Dilli Haat or shall we call it Mini India The National Rail Museum in the Heart of the Capital City

O O B I I O O O B B I I O O O B O O O O O O O O O O O O O O O O B I I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B I I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O B I I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O B O O O O O O O B I I O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O B O O O B O O O O B O O O B O O O O B O O O O O O O O O O O B O O O O O O O O O O O O O B O O O B O O O O O B O O O O O O O O O O O O O O O O O O O O O O O B O O O O O B O O O B O O O O B O O O O O O O B O O O O O B O O O O O O O B O O O O B O O O O O O O O O O O O O O O O O O O O


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O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O B O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O