3 The Academy Recipe: Creating Tangible Values With Knowledge Table of Contents Important Information in Brief 2 Plastics Technology 4 Filling Technology 10 Cleaning Technology 17 Process Technology 18 Labelling Technology 26 Inspection technology 40 Packaging and Palletising Technology 48 Electrotechnology 55 Automation 68 IT Solutions 83 Management Training 91 Extra Services Dates/Locations/Prices 106 Worlwide krones Academy Addresses and Contacts 126 Dear Reader, In order to prepare a good meal, it s sufficient to follow a recipe. However, anyone who wants to whip up a delicious dish needs an understanding of the individual ingredients and techniques and their interactions. The same applies to operating a system. With a vague knowledge, it is possible to achieve acceptable results. But those who want to work profitably need more than that. If you want to utilise this decisive more, you re in good hands at the krones Academy. That s because our courses cover the entire value chain of a beverage company and impart practice-based knowledge for any task. Highlights include: The magic three comprise seminars and tools for automation with which downtimes can be minimised (Page 68 69). The training to become an Aseptic Block Supervisor minimises costs and increases product quality for sensitive beverages (Page ). The krones machine driving licence enables you to gain transparency on the expertise of your team and to derive suitable measures (Page 104). In addition, we will also be happy to create individual solutions for you. Just phone us and we can discuss together which training courses will help you achieve your objectives most quickly. According to our motto: future-oriented and value-securing. I look forward to greeting you at the krones Academy and I want to wish you a successful year in Jörg Puma Director of the krones Academy 1

4 Important Information in Brief Important Information in Brief Course Topics For detailed information regarding the content of the courses, please visit our Website (www.krones.com/en/academy.php) or contact krones Academy directly. Registration Website: Serial Number When registering, please enter the serial number of your machine(s). In this way, our trainers can prepare for the requirements of the course participants in a targeted manner. Seminar Schedule Start of the seminar: End of the seminar: 8:00 am (9:00 am on the first day) approx pm Cancellations Cancellations are free of cost if we receive them at least two weeks before the start of the seminar. Please note that in case of a cancellation within two weeks before the seminar, the complete course fees must be paid. Instead of a cancellation, the participation in the course can be transferred to another person free of cost. Our seminars do not take place until a minimum number of participants register. For this reason, krones Academy reserves the right to cancel, postpone, or change seminars. Participants will be informed. Individual Courses In addition to our catalogue program, we offer courses that are tailored to your individual needs. For more information, please contact your respective local krones Academy. Our team there is happy to advise you on all eventualities. The management training times may differ. Accommodation Upon desire, we are happy to help you reserve accommodation. To avoid problems, please send us the name and travel data of the participants at least 10 days before the start of the course. Please note that the incurred hotel costs (including extras like telephone, cleaning, and so on) must be paid by the participants directly in the respective hotel. If this is not possible on your part, we will pay the hotel bill for you (plus a 19 % processing fee) and then invoice you for the costs. In this case, please send us a written request to assume the costs (including a specification of which costs should be assumed) before the arrival of the participants. Transfer In Germany, we can organise a free transfer between the airport or train station, your hotel, and krones Academy, as well as within Neutraubling, Rosenheim, and Flensburg. If you would like to take advantage of this service, then simply inform us during registration. 2 3

5 Plastics Technology Plastics Technology Contiform Operation Course: P 01 Duration: 2 days Well-founded machine knowledge is absolutely necessary for high line efficiency. You will obtain the necessary knowledge of Contiform in this course. After only two days, you will be able to operate the machine alone. In addition, you will know all lubricating intervals and lubricating points, as well as which smaller faults can be quickly remedied. Operators Contiform 2 and 3 None General information on the Contiform Explanation of the mechanical system Overview of the process engineering (heating and blowing processes) Meaning of the lubrication system Important touch screen functions Starting and converting the machine Recipe management A Contiform 3 (zenon 6.22) is available for the practical training units. Neutraubling (DE), Franklin (US) Dates/prices: See pages Contiform Basics (and Introduction to the Electrical Components) Course: P 02 Duration: 3 4 days How can faults be remedied quickly and how can production stability be permanently optimised? With the right degree of background knowledge and practical exercises, this seminar will enable you to operate the Contiform safely and make important settings and adjustments yourself. Optional (only Neutraubling): The additional fourth day is dedicated to the Contiform electrical system and can be booked optionally. Operators, mechanics, electricians, electromechanics, line managers, maintenance staff Contiform 2 and 3 None Basic topics: Construction and method of operation of the Contiform Machine pneumatic system Lubrication intervals Overview of possible faults and solutions Heating and blowing process Visualisation zenon 6.20/6.22: surround with alarms and diagnose faults (touch screen) Recipe management (create and change recipes) Air recycling system Electrical system topics: AS-i-Bus, B&R controller, Profibus, krones wiring diagram A Contiform 3 (zenon 6.22) is available for the practical training units. Neutraubling (DE), Franklin (US), Taicang (CN) Dates/prices: See pages

6 Plastics Technology Plastics Technology Contiform Mechanical Adjustments Course: P 03 Duration: 2 days Contiform Maintenance Course: P 04 Duration: 2 days The objective of this seminar is malfunction-free production with shorter downtimes. You will find out how you can avoid faults consistently through the proper adjustment of the Contiform and thus permanently increase the efficiency of the machine. In addition, you will make the adjustments yourself on the training machine and learn how to optimise it further. The content for Detecting and remedying mechanical faults round off your knowledge. Operators, mechanics, electromechanics, maintenance staff Contiform 2 (K43X-XXX and K78X-XXX) or Contiform 3 (K441-XXX) You must have attended the course Contiform Basics (P 02) or have similar experience on the machine. Overview of the individual components of the Contiform, including the touch screen Practical adjustments on mould carriers, blowing/heating module, stretching unit, cams, etc. Transfer synchronisation Lubrication and maintenance A Contiform 3 (zenon 6.22) is available for the practical training units. Neutraubling (DE), Franklin (US), Taicang (CN) How are maintenance costs kept low? By using wear-and-tear parts correctly at the right point in time. This course gives you the necessary expertise to perform servicing efficiently and safely. Exercises on the training machine make sure that you can implement what you have learned in your own company immediately. The carefully developed documents also act as an ideal basis for knowledge to increase output permanently and minimise downtimes. Mechanics, electromechanics, maintenance staff Contiform 2 (K43X-XXX and K78X-XXX) You must have attended the course Contiform Basics (P 02) or have similar experience on the machine. Reacting correctly to faults Replacing wear-and-tear parts Wear parts strategy Checking and exchanging components Correctly adjusting new parts A Contiform 3 (zenon 6.22) is available for the practical training units. Neutraubling (DE), Franklin (US) Dates/prices: See pages Dates/prices: See pages

7 Plastics Technology Plastics Technology Contiform PET Process Engineering Course: P 05 Duration: 3 days Contiform Air Recycling Course: P 06 Duration: 1 day This course supports you in achieving consistently high bottle quality even in case of very lightweight preforms with a narrow processing window. In addition, you will find out how to adjust the machine to new bottle types and optimise parameters. Operators, mechanics, mechatronic engineers, quality auditors, line managers Contiform 2 and 3 none Basic PET knowledge Decisive process factors Setting and optimising parameters for new bottles Using and managing recipes on the touch screen Significance of process parameters in relation to preform and bottle specifications Practical exercises on the machine including how to set up new bottles Optimising processes for low energy consumption Saving recipes A Contiform 3 (zenon 6.22) is available for the practical training units. Neutraubling (DE), Franklin (US), Taicang (CN) Dates/prices: See pages Minimising the blowing air consumption is an effective method for noticeably reducing the operating costs of the Contiform. Air Recycling 2, 3, 4, and 5 programs can mean up to 40 % savings for the expensive oil-free compressed air. You can discover the best methods to use the programs in this seminar: you will become familiar with the functions and pneumatic components. Targeted exercises also guarantee that you can set the parameters on your own after the course. Operators, mechanics, mechatronic engineers, quality auditors, line managers, shift supervisors Contiform 2 and 3 You must have attended the Contiform Basics (P 02) course or have similar experience on the machine. Explanation of the pneumatic components Pneumatic diagram (blowing module, heating module) Air Recycling 2, 3, 4, and 5 (components and functions) Practical exercises with the machine A Contiform 3 (zenon 6.22) is available for the practical training units. Neutraubling (DE) Dates/prices: See pages

8 Filling Technology Filling Technology Fillers Tailor-Made Courses For Any System Duration: 4 days A fundamental understanding of the machine is the best basis for systematic troubleshooting. This seminar therefore teaches you everything you need to know about your filler from operation, function and the mechanical system to servicing and troubleshooting. Operators with maintenance tasks, mechanics, mechatronic engineers, and servicing technicians; if interested also line managers, shift supervisors, and electricians Experience with the machine is an advantage, but not absolutely necessary. The following filler courses are available: Course no. F 01 F 02 F 09 Designation VODM Volumetic Filler Suitable for Volumetic VODM and Variants Mecafill VKP/Modulfill HRS filler Suitable for Mecafill VKP, Mecafill VKPV, Mecafill VKPV-CF, Mecafill VKP-PET, Mecafill VKP-DL and Modulfill HRS Sensometic VP Filler Suitable for Sensometic VP-I, VP-VI, VP-VM, VP-L, VP-I-PET and VP-L-PET Recommendation: Can be combined with course Varioclean CIP System (B01) Construction and method of operation of the filler Troubleshooting on the filler valve Pipeline diagrams Operating and cleaning programs Control and visualisation on the touch screen Pneumatic system Cleaning, lubricating, and maintaining the machine Servicing the most important subassemblies All courses in Neutraubling (DE); F 01 and F 02 also in Franklin (US), Bangkok (TH) and Taicang (CN) Dates/prices: See pages F 14 (New!) F 15 (New!) Modulfill VFJ, VFS and VFL filler Modulfill HES and HEL filler 10 11

9 Filling Technology Filling Technology Aseptic Filling (AF) Course: F 03 Duration: 5 days Efficient Troubleshooting for Aseptic Systems Course: F 10 Duration: 3 5 days A product recall causes one of the greatest possible loss that can happen to a beverage manufacturer. For this reason, a basic understanding of the processes and control is absolutely necessary especially for aseptic filling. The seminar provides the necessary basic information and a well-founded insight into the hygienic aspects of filling. Operators, mechanics, electricians PET-Asept L (PES) and PET-Asept D (H 2 O 2 ) None Process sequence and control via program Hygienic standards Function Principle of troubleshooting Process Control System (PCS) Basics Neutraubling (DE), Franklin (US), Taicang (CN) Dates/prices: See pages This course aims at providing you efficient troubleshooting strategies. By means of a questionnaire, we determine your concrete training requirements before the start of training and individually adapt the contents. This procedure has proven itself when it comes to creating more reliable production process flows. Fewer downtimes and fewer quality risks and problems are the result of this training. Line managers, maintenance staff, operators krones PET-Asept Systems Knowledge of aseptic filling; work experience with krones PET-Asept systems. krones PET-Asept system: Process overview krones PET periphery process overview Overview of the aseptic process PCS basics PCS in operation Process analysis and troubleshooting working through a list of questions Optional: specialised production support Customer filling plant on site Dates/prices: See pages

10 Filling Technology Filling Technology Aseptic Filling Technology Maintenance Course: F 12 Duration: 1 day Preventive maintenance is one of the most important factors for keeping downtimes low in the long run. You will acquire the necessary knowledge in this course. You will familiarise yourself with the filler subassemblies and learn which particular hygienic measures are required for an aseptic system. Systematic exercises with training models allow you to practise and enhance what you have learned under instruction. Maintenance staff, operators with maintenance tasks; quality staff, laboratory technicians krones PET-Asept Systems Experience with aseptic filling Critical hygiene areas in an aseptic system Important hygiene measures during servicing Hygiene in the maintenance environment Practice: preparation and performing of the servicing of aseptic components (filling valve, distributor, etc.) whilst observing hygienic conditions. Neutraubling (DE) Dates/prices: See pages Process Control System (PCS) in Practice Course: F 13 Duration: 2 days This seminar sheds a light on the highly complex aseptic processes, which are vital for quality: You will find out more about process-relevant influence variables and learn to use them. Moreover, the seminar will inform you on how to apply the process control system (PCS) for continuous process monitoring - in both each machine and the entire process. In the process, the focus is on the function and control of the aseptic system, the monitoring of quality-relevant parameters, and possible consequences for the quality of various products. Shift supervisors, line managers, production managers, factory managers, quality managers krones PET-Asept Systems Knowledge of aseptic filling Technical basics: terms and definitions, sensitivity of beverages, quality assurance Explanation of the aseptic process PCS basics: signal transmission, recipe structure, program control PCS control and visualisation system Process-relevant parameters: phase and class parameters, sterility, CIP, SIP Neutraubling (DE) Dates/prices: See pages

11 Filling Technology Cleaning Technology Filling Technology Maintenance Course: F 17 Duration: 2 days Bottle Washers Step by Step Course: C 01 Duration: 4 days Preventive maintenance is one of the most important factors for keeping downtimes low in the long run. You will acquire the necessary knowledge in this course. You will be introduced to the individual filler subassemblies and the required special tools. Targeted exercises with training models allow you to practise and enhance what you have learned under instruction. Mechanics and servicing staff krones Filling machines (Mecafill, Isofill, Sensometic, Volumetic, Modulfill) Basic knowledge in general mechanics and filling technology Bottle bypass unit Drives Product manifolds and air distributors Lifting cylinders Filling valves Removal, dismantling, exchange, assembly, installation, and adjustment of wear-and-tear parts Neutraubling (DE) Dates/prices: See pages Bottle washers work perfectly only if they are operated and serviced properly. This seminar will provide you with the necessary knowledge: You will learn how to best handle and maintain the machine. In addition, you will find out how to calculate the ideal amount of cleaning agent to achieve the best possible cleaning result at minimum cost. And thanks to a fundamental understanding for the machine processes, you will be able to optimise processes and hygienic standards and reduce downtimes when the seminar is over. Operators, mechanics, electricians All krones bottle washers apart from the Spiragrip. None Function of the bottle washers Differences between the bottle washers Introduction to process engineering Cleaning and maintenance Mechanical and electrical systems Troubleshooting Overview of existing upgrades Flensburg (DE) Dates/prices: See pages

12 Process Technology Process Technology VarioClean CIP System Course: B 01 Duration: 0.5 days Flash Pasteuriser Thermal Product Treatment Course: B 03 Duration: 1 day This course is ideal for you if you want to reduce the CIP downtimes and reduce the connected costs to a minimum. With a focus on the Cleaning Parameters and Product Quality core topics, you will familiarise yourself with the fundamentals of the machine technology, the control concept, and the visualisation system. Information regarding the cleaning parameters and their influence on the cleaning process complete your knowledge. Operators, mechanics, electro-mechanical engineers, quality auditors, line managers, shift supervisors VarioClean None Recommendation: Can be combined with the Volumetic VODM Filler (F 01) and Mecafill VKP Filler (F 02) courses Basics of cleaning technology (ph values, chemicals, cleaning sequences, etc.) Components of the CIP system Safety instructions Prior to, during and after production Control and visualisation Possible malfunctions during the process Reading the setpoint and actual values correctly and comparing them Cleaning and maintenance Neutraubling (DE) Dates/prices: See pages In beverage process, heat treatment is most effective method to guarantee high product quality. In order for you to be able to take advantage of the pasteurisation technology optically, this course will provide you with well-founded basic knowledge: in just a day you will become familiar with the function diagram of the flash pasteuriser, the control concept, the visualisation, and the most important parameters. Operators, mechanics, electromechanical engineers, quality auditors, line managers, shift supervisors VarioFlash B, VarioFlash J, VarioAsept None Recommendation: Can be combined with the Volumetic VODM Filler (F 01) and Mecafill VKP Filler (F 02) courses Basics of heat treatment Components and process sequences Safety instructions Prior to, during and after production Type change-over on the touch screen Control and visualisation Possible malfunctions during the process Reading the setpoint and actual values correctly and comparing them Cleaning and maintenance Neutraubling (DE) Dates/prices: See pages

13 Process Technology Process Technology Bottle, Can and Product Treatment (Pasteuriser) Course: B 04 Duration: 1 day This workshop offers you a comprehensive insight into the pasteurisation process. After only a day, you are able to perform inspection and maintenance work on the machine quickly and efficiently. The pasteurisation result is thus permanently optimised with minimum downtimes. Operators, mechanics, electricians, electronics engineers, mechatronic engineers, quality auditors, laboratory technicians, line managers, shift supervisors SHIELD None What is pasteurisation? How does the pasteuriser work? Pasteuriser structure Central Heat Exchanger Supply System (CHESS) Mechanical and electrical components Operation: touch screen, cleaning Flensburg (DE) Dates/prices: See pages Contiflow Mixer Course: B 06 Duration: 1 day An optimally adjusted mixer reduces the costs during the production process. For this reason, this course tells you how to set parameters properly and remedy faults efficiently. Maintenance technicians Contiflow None Recommendation: Can be combined with the Volumetic VODM Filler (F 01) and Mecafill VKP Filler (F 02) courses Construction and function of the machine Mixing principle, calculation of the mixing rations, mixing with fixed percentages Automatic compensation, setting of the mixing parameters Setting the machine parameters Adding new product types, setting type parameters Production and CIP programs Brix measurement and CO 2 parameters Internal and external signal transmission of the machine Alarms, diagnostics, troubleshooting Neutraubling (DE) Dates/prices: See pages

14 Process Technology Process Technology Efficient Handling of Botec F1 Controlled Lines Course: B 08 Duration: 3 days evoguard Valve Technology Course: B 09 Duration: 1.5 days This workshop is designed to make the handling of Botec more efficient and the close any gaps in knowledge. At the beginning of the course, you will receive a questionnaire in which we will determine your individual training needs. In the course, the questions and topics that are relevant to you will be handled systematically. The knowledge of the processes and parameters gained in this manner will pay off noticeably in production: due to more stability, shorter downtimes, and fewer quality risks. Operators, line managers, process managers Botec F1 process control system Experience in handling process systems, basic MS Office knowledge Process parameters Process steps and recipes Process step interrelations Botec F1 recipe editor Generating and evaluating the batch log Trend evaluation Troubleshooting and process explanation ( what, why, how? ) Neutraubling (DE) Dates/prices: See pages Fast and proper maintenance lowers the quality risks and thus the costs of rejects. This seminar puts the necessary equipping tool for the maintenance of valves in your hand: you have the opportunity to practice on training models and see how valves are disassembled and reassembled and how seals are exchanged. A theoretical part regarding process engineering and control technology round off the seminar. Maintenance staff and operators, as well as process engineers and process technicians evoguard Valve Series Basics of filling and process technology Recommendation: Can be combined with the Volumetic VODM Filler (F 01) and Mecafill VKP Filler (F 02) courses Function of the individual valves (using models, only in house at krones) Process engineering basics Pneumatic system Disassembly and assembly of individual valves using training components (only in house at krones) Controller Maintenance and servicing Neutraubling (DE) Dates/prices: See pages

15 Process Technology New Process Technology New Twin Flow System (TFS) Operator Training Course: B 10 Duration: 1 day Botec F1 Super User Workshop Course: B 11 Duration: 10 days A fault occurs in ongoing operation - what do you do? The better you understand the system, the faster malfunction causes can be located and eliminated. You will acquire the necessary knowledge in this training course: For example, by practising which valve is switched when, you become familiar with the detailed system operation. In addition, you also gain valuable knowledge about which parameters affect the beer quality and how you can use this knowledge effectively at your plant. System operators and brewmasters Twin Flow System (TFS) Good knowledge of the production and filtering of beer Process steps: Sterilisation, preparation, filtration, product change-over, CIP Components and their maintenance Technological aspects of filtration Processing and operating materials Emergency Stop and locking devices In-line measurements and their methods of operation Neutraubling/DE Dates/prices: See pages This workshop enables you to reliable master demanding tasks and problems without outside help. After ten days you will be capable of independently carrying out back-up care, designing screens for the visualisation system, creating trend graphics, creating users and assigning authorisations. In addition, you will learn how to locate stepping conditions or locking devices in the software and program recipe procedures. During the workshop you will process your own project on a simulated system. This enables you to immediately implement the content of the training course and to put your knowledge to the test under actual conditions, but without a risk. System support personnel, PLC system programmers Botec F1 with ILTIS A good knowledge of and, ideally, practical experience with PLC programming (Siemens Simatic Step7), practical experience with Botec F1 and a basic knowledge of using SQL servers and local networks Addition of a new component or a new unit in the system configuration Creating the process steps for new units with the related parameters Adapting the visualisation system Creating and adapting locking devices in the PLC Programming control logics system for new units/new components in the PLC Testing the programming on a simulated system Neutraubling/DE Dates/prices: See pages

16 Labelling technology New Labelling technology New Cold-Glue Table Machine Course: L 17 Duration: 4 days Cold-Glue Module Machine Course: L 18 Duration: 4 days A malfunction occurs what now? This seminar provides you with tried-and-true strategies with which you can quickly put the machine back on course. Here you ll become familiar with effective methods for specifically locating and effectively eliminating malfunction causes. Then long downtimes and problems with product quality will be a thing of the past. And so that you can apply what you ve learned immediately at your plant, a large part of the seminars consists of practical exercises. Operators, mechanics, electromechanics, line managers, maintenance staff All krones table machines with cold-glue labelling stations None Theoretical topics: Overview of the machine functions Mechanical and electrical components Work and checks prior to, during and after production Control elements, touch-screen Detection of malfunctions and their rapid elimination Glue, label, and container quality Converting handling parts Practical topics (approx. 70 % of the training time): Adjustment and practical work from container infeed to machine discharge on glue roller, glue scraper and pallet carrousel on label magazine and gripper cylinder up to label transfer to the containers on the brushing on station, rolling-on station Maintenance work and lubrication points Neutraubling (DE), Franklin (US), Bolton (UK), Bangkok (TH), Johannesburg (ZA) Dates/prices: See pages The objective of this seminar is efficient production with unplanned downtimes. You will learn how to consistently avoid malfunctions with the correct adjustment and maintenance work, permanently increasing the efficiency. After four days with many practical exercises, you can work independently with the machine while achieving a high labelling quality and quickly eliminating various faults. Operators, mechanics, electromechanics, line managers, maintenance staff All krones module machines with cold-glue labelling stations None Theoretical topics: Overview of the machine functions Mechanical and electrical components Work and checks prior to, during and after production Control elements, touch-screen Detection of malfunctions and their rapid elimination Glue, label, and container quality Practical topics (approx. 70 % of the training time): Adjustment and practical work from container infeed to machine discharge Converting handling parts, docking/undocking labelling stations on glue roller, glue scraper and pallet carrousel on label magazine and gripper cylinder up to label transfer to the containers on the brushing on station, rolling-on station on the RPC to adjust the rotation of the bottles Maintenance work and lubrication points Neutraubling (DE), Franklin (US), Bolton (UK), Johannesburg (ZA) Dates/prices: See pages

17 Labelling technology Labelling technology New Cold-Glue Labelling Station Course: L 19 Duration: 2.5 days Cold-Glue Labeller Maintenance Course: L 16 Duration: 5 days Producing malfunction-free? Without unplanned downtimes, but with a high level quality? You will find out how to do that in this seminar. At a training machine you will practice all important adjustment and maintenance work on a labelling station so that you can reliably apply your new skills back at your plant. And you will learn effective methods with which you can not only quickly discover malfunction causes, but above all can also specifically eliminate them. Operators, mechanics, electromechanics, line managers, maintenance staff All krones table and module machines with cold-glue labelling stations None Theoretical topics: Maintenance intervals and adjustments Detecting and remedying faults Glue, label, and container quality Practical topics (approx. 90 % of the training time): Adjustment and practical work from the glue roller to the glue scraper to the pallet carrousel on label magazine and gripper cylinder up to label transfer to the containers on the brushing on station, rolling-on station Neutraubling/DE Dates/prices: See pages Are there proven strategies for how to reliably and quickly eliminate machine failures? And can malfunctions already be prevented before they occur? The answer to both questions is yes. This seminar will show you how best to react in case of an emergency: You will learn how to quickly restore the machine to proper working order when problems occur. And you will become familiar with effective maintenance methods with which you can avoid risks and errors from the outset. Mechanics and servicing staff All krones cold glue, tabletop, and module machines Basic knowledge in general mechanics and labelling technology Practical topics (approx. 90 % of the training time): Removing, repairing, assembling and adjusting of worm drive, toothed belt and universal joint shaft guidance handling parts and dead plates bottle table, servo motor seal kit, rotary plate encoder, setting zero point On labelling station Glue roller bearing, glue scraper Pallet unwinder Label magazine Gripper cylinder Neutraubling/DE Dates/prices: See pages

18 Labelling technology Labelling technology Self-Adhesive Technology Course: L 04 Duration: 2 days Sleevematic 795 M for Shrink Sleeves Course: L 05 Duration: 2 days Spur the labeller to top performance without unplanned downtimes and product faults? You will find out how to do that in this seminar. You will gain an understanding of the design and functionality of the machine, enabling you to work independently and reliably with it. You will learn how to quickly eliminate malfunctions and how to avoid them from the start in future. Practical exercises will enable you to apply the methods and knowledge you learn immediately in your everyday working life. Operators, mechanics, electromechanics, line managers, maintenance staff Autocol APS 3 and APS 4 tabletop and module machines None Overview of the machine functions Pneumatic system and electrical components Operation of the machine and touch screen Troubleshooting Conversion Adjustment (approx. 50 % of the training time): Container table, container head Machine infeed and discharge Conveyor drive Application arm, application wedge Label application wedge Peeled-label carrier film disposal unit Label removal unit to container Lubrication and maintenance Requirements on the label and container quality Parameters Shrink labels are an excellent means to promote sales. The prerequisite is, however, that they must sit perfectly on every container. You can discover how you can achieve this within a brief period in this course. Knowledge on the setting of parameters and the performance of maintenance tasks also help you avoid downtimes and produce permanently at a high level. Operators, mechanics and maintenance staff ONLY FOR Sleevematic Model 795 M Linear Machine for Shrink Sleeves None Overview of the machine functions Label and container path Operation of the machine and touch screen Explanation of the most important parameters Adjustment work Machine infeed, mandrel, cutting ring, conveyor and transfer rollers Quality of labels and containers Maintenance and lubrication Neutraubling (DE), Franklin (US), Taicang (CN) Dates/prices: See page Neutraubling (DE), Franklin (US), Bolton (UK), Taicang (CN) Dates/prices: See Page

19 Labelling technology Labelling technology Canmatic Labeller Operation or Maintenance Course: L 11 Duration: days The more qualified the machine maintenance, the more efficient the machine operation. With systematic exercises and valuable background knowledge, this course will enable you to get the maximum out of your Canmatic. All training contents are explained and exercised directly on a training machine. Please note: The course for the operator lasts two days, and the course for the maintenance staff two and a half days. Operators, technicians, mechanics, quality assurance and laboratory staff, line managers, servicing managers Canmatic for wrap-around or pre-cut labels None Function of the labeller Glue, label, and container Application: from label to container The container flow from the infeed to the discharge Setup of the labeller including the synchronisation of the labelling aggregate Conversion Using the touch screen Safety devices and displays Care and maintenance Remedying faults Labeller Change-Over Workshop Course: L 07 Duration: 2 days Efficiency is frequently neglected during conversions. To counteract this problem, methods for more productive conversion will be worked out together in this workshop. In the process, the workshop takes the individual situation of your line into consideration. The new process is described in a check list and can be implemented immediately in your plant. Our trainers work according to the SMED method, which is also applied within the scope of TPM. Operators, mechanics, electromechanics, line managers all krones labellers None Analysis of the actual situation Determination of your objective together with operators and managers Optimisation of the process using the experience of the team members Development of a new method Setting down of the new process in a check list Conversion using the newly defined processes Measurement of the time savings Neutraubling (DE), Franklin (US) Dates/prices: See pages Franklin (US) Dates/prices: See pages

20 Labelling technology Labelling technology Contiroll (745) Hotmelt Technology Course: L 02 Duration: 4 days Fewer costs in servicing, more efficient conversion: this course will show you how to achieve these objectives. In four days, you will obtain all knowledge that you need to keep the Contiroll in operation in the best possible manner and to maintain it optimally. During the practice section on our training machine, you have the opportunity to test and practice the targeted methods in peace. Operators, mechanics, electromechanics, line managers, maintenance staff Contiroll (745) None Overview of the machine functions Pneumatic system and electrical components Operation prior to, during and after production Control elements, touch screen, troubleshooting Conversion: Proper procedure Optimisation of the process Adjustment work Container passage through the machine Brushing-on station/rolling-on station Label holder, automatic label reel adhesion Label film buffer, label film guider Feed roller, cutting unit, gluing unit Vacuum gripper cylinder, label transfer point Label parameters Lubrication and maintenance Label, container, and glue quality Contiroll Hotmelt Machine Maintenance Course: L 15 Duration: 3 days Fewer standstills, fewer malfunctions, longer service life this course will show you how to increase the productivity of the labeller permanently. You will discover how to correct any machine failures quickly and how to perform preventive maintenance. A training machine and special training modules give you the opportunity to test and practice the introduced methods with the help of the trainer. Mechanics and servicing staff Contiroll 745, Contiroll HS, Contiroll module Basic knowledge in general mechanics and labelling technology Servicing and adjustment in practice: rolling-on station, turntable, gluing unit, cutting unit, vacuum cylinder Servicing of the machine drive Routine maintenance and lubrication work Handling special tools Neutraubling/DE Dates/prices: See Page Neutraubling (DE), Franklin (US), Bolton (UK), Bangkok (TH) Dates/prices: See page

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Linear Motion System: Transport and positioning for demanding applications 2 The Perfect Concept for a variety of applications The Linear Motion System (LMS) from Rexroth is a unique technical solution

Unit LT01 Carry Out Routine Lift Truck Maintenance UNIT OVERVIEW This unit is about conducting routine maintenance, adjustment and replacement activities as part of the periodic servicing of Lift Trucks.

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