Large brushes are desired for a larger brush contact area to maximize motor output, but small brushes are desired for low mass to maximize the speed at which the motor can run without the brushes excessively bouncing and sparking. (Small brushes are also desirable for lower cost.) Stiffer brush springs can also be used to make brushes of a given mass work at a higher speed, but at the cost of greater friction losses (lower efficiency) and accelerated brush and commutator wear. Therefore, DC motor brush design entails a trade-off between output power, speed, and efficiency/wear. COUNT 5
QSN1 What are large brushes favorable for? ANS1 motor output QSN2 Whate are small brushes favorable for? ANS2 speed QSN3 What type of brushes are cheapest? ANS3 small QSN4 How can the speed of larger brushes be increased? ANS4 Stiffer brush springs QSN5 Besides wear, what is a downside of stiff brush springs? ANS5 lower efficiency