1. Field of the Invention
The invention relates to a drive unit, in particular for an injection unit or an ejector of an injection molding machine.
2. Description of Related Art
Recently, one has provided injection molding machines with electric and hydraulic drives, wherein actuations at high speed are exerted by the electric drive with relatively low forces, while the hydraulic drive is particularly advantageous if high axial forces have to be applied with comparatively minor actuations.
In the case of a closing unit of a plastics injection molding machine, for instance, the drive unit moves a movable tool faceplate of the machine. In so doing, the drive unit has to fulfill two important, different objects. On the one hand, it is to move the tool faceplate as quickly as possible for closing and for opening the mould so as to keep the cycle time of the manufacturing of an injection-molded component as short as possible. On the other hand, it is to impact the tool faceplate with a high clamping force, so that the tool can be kept shut against the high inner pressure during injection molding. The drive unit therefore has to be configured such that it is adapted to perform actuations at high speed and to apply high forces with a comparatively minor stroke. Requirements of this kind are posed, except with a closing unit, also with the actuation of ejectors or the injection unit of an injection molding machine.
DE 101 21 024 A1 (cf. in particular FIGS. 26, 34) of the Applicant discloses a drive unit that is adapted to fulfill the afore-mentioned requirements. This drive unit comprises a hydraulic force transmitting element, the smaller piston unit of which is actuated via an electrically actuated stroke spindle device for closing a tool. This smaller piston unit may consist of one single smaller piston, or of a plurality of small pistons. These confine, along with a cylinder or interface and one or several large pistons of the force transmitting element, a pressure chamber, wherein, by the moving of the small piston unit into the pressure chamber, a high pressure can be generated, which acts, via the large active surface of the large pistons (power pistons) on the movable tool faceplate which may then be kept shut with high force. During the quick closing of the tool with comparatively low force, the interface is indirectly connected with a spindle nut of the spindle device, so that the piston unit with smaller diameter, the power piston, and the interface are jointly shifted by the spindle device. For applying the high force, the interface is fixed at the frame of the injection molding machine, so that the further closing movement of the tool is determined by the moving of the smaller piston unit into the pressure chamber and the corresponding axial movement of the large piston of the force transmitting element.
In one embodiment described in DE 101 21 024 A1 (FIG. 34), the coupling of the cylinder to the stroke spindle device is performed hydraulically. To this end, a chamber confined by a section of the small piston unit and the cylinder is impacted with pressure from a high pressure storage means, so that the pressure medium incorporated in the chamber acts like rigid pulling mechanics and the cylinder participates in the closing stroke of the stroke spindle device and thus of the small piston unit.
In an embodiment illustrated in FIG. 26 of DE 101 21 024 A1, the small piston unit is, during rapid motion, connected with the large piston via an electromagnetic coupling. This large piston is in turn centered with respect to the cylinder by a prestressed centering spring arrangement. The prestressing of this centering spring arrangement is chosen such that the axial shifting of the small piston unit is, during rapid motion, transferred to the large piston via the coupling, and from there via the centering spring arrangement to the cylinder so as to take it along.
In both known solutions the force transmitting element is designed to be double-acting, so that, for tearing open the tool, a high tear-open force acts on the tool via the force transmitting element as the small piston unit moves in opening direction. This movement of the small piston unit in opening direction is performed during the application of the tear-open force against the force of a prestressed pressure spring.
A disadvantage of the initially mentioned known construction (FIG. 34) is that, for applying the high pressure in the chamber during rapid motion, a comparatively complex circuitry with high pressure storage means and electrically controlled direction control valve is required, so that this circuitry variant is very expensive and also requires substantial construction space.
In the solution illustrated in FIG. 26 of DE 101 21 024 A1, the large piston has to be designed with a very large surface due to the integrated coupling, so that a compact solution cannot be realized with such a construction.