1. Field of the Invention
The present invention relates in general to the addition of a metal to a superconducting material for homogeneous dispersion of the metal therein, and in particular to a new and improved method for adding silver to a superconducting material to increase the strain tolerance and conductivity thereof in the design and fabrication of magnets and similar products based on the high temperature superconducting material.
2. Description of the Related Art
In the design and fabrication of large scale magnets based on the high temperature superconducting materials, the strain tolerance of the conductor plays an important role. The cuprate superconductors by themselves have a strain tolerance that withstands only about 0.1% to 0.2% strain making fabrication of the magnet exceedingly difficult.
One way to fabricate a highly strain tolerant material is to make a microfilamentary composite based on discontinuous filaments. The filaments are separated from one another by a ductile material so that some plastic flow is possible within the matrix without breaking the superconducting filaments. One possible design is to have filaments of superconducting Bi.sub.2 Sr.sub.2 Ca.sub.1 Cu.sub.2 O.sub.8-.delta. in a silver (Ag) matrix. In the design of such a matrix, it is important that the normal barriers between filaments be thin compared to the supercurrent decay length of Cooper paris in silver or about 20 nanometers (nm), see T. Y. Hsiang and D. K. Finnemore, Phys. Rev. B 22,154 (1980) In addition, the length to diameter ratio of the superconducting filaments should be on the order of 10,000 to 1 so that there is enormous overlap area between filaments. As a consequence, the filament-to-filament current density can be low. With this aspect ratio, the conductor will have an effective resistivity in the range of 10.sup.-14 ohms (.OMEGA.) centimeter (cm) even if the silver barriers are totally normal.
Silver additions to superconducting materials have been demonstrated to have several benefits for improved superconductor performance in addition to promoting strain tolerance in the structure. These benefits appear to be related to the promotion of a controlled crystallographic orientation in the material. This structural improvement can lead to performance enhancements such as high-temperature shift of the zero resistivity temperature (T.sub.C), and an increase in critical current density (J.sub.C), as described in the article by Y. Matsumoto, et al, "Origin of the Silver Doping Effects on Superconducting Oxide Ceramics", Appl. Phys. Lett. 56(16), 1585 (1990).
The general idea of using silver to provide regions of plastic flow and using overlap areas of the superconducting filaments to overcome the weak link problem seems very promising but it has been difficult to fabricate composites having the desired geometry. Various methods have been used to make Bi.sub.2 Sr.sub.2 Ca.sub.1 Cu.sub.2 O.sub.8-.delta. /Ag composites. In possibly the most straight forward and successful approach, Sato, et al, IEEE Trans. Magn. MAG-27, 1231 (1991), has demonstrated that a multifilamentary conductor composed of 123 monolithic ribbons in a composite degrade only about 30% with a bending strain of about 0.7%. For these samples, there is a high degree of texturing and considerable anisotropy in J.sub.C.
Other attempts to form high T.sub.C superconducting wire with a high strain tolerance has used the "powder in a tube" approach. However, these efforts have met with modest success. In this case, silver was dispersed through the matrix by micro-milling powders followed by composite consolidation using various metal working steps. An important requirement for this technique to be successful is that the particle size of the powders be exceedingly fine. This is necessary so that the subsequent sintering process yields an integral superconducting structure.
A reliable means of dispersing silver within the superconducting composite has not been described in literature. Current methods are time-consuming involving several process steps to incorporate the silver within the structure. In addition, obtaining a homogenous distribution of silver has proven difficult.
Thus, there is a need for a processing technique for efficient incorporation of silver in a superconducting material to increase the strain tolerance of the conductor to make it suitable for use in large scale magnets.