During a manufacturing process of various structures, devices, systems, and the like, two separate and distinct components are secured together by one or more fasteners. The components may not have similar sizes or shapes. As an example, one of the components may be a flat planar piece, while the other component may be curved. In order to secure the two components together, a two piece washer assembly may be used. The washer assembly includes a first loose washer that receives a second loose washer. The two loose washers are configured to move through a limited range of motion in order to accommodate the angular differences between the two components.
In order to securely connect the two components together, an individual manipulates the washer assembly on one side of a first component, and a fastener on another side of the component. However, the washer assembly is susceptible to separating before receiving the fastener.
As can be appreciated, during the manufacture of a large system, such as an aircraft, the separate and distinct washers may be lost. For example, a flat drill plate may be secured to a portion of a curved fuselage panel. A first individual may be positioned on one side of the fuselage panel to secure the washer assembly, while a second individual may be positioned on an opposite side of the fuselage with a fastener. For large structures such as aircrafts, two individuals often work together to secure components (such as a drill plate and fuselage panel) together, through the use of the two piece washer assembly and a fastener. However, the unconnected loose washers may separate and fall into inaccessible areas of the fuselage. As can be appreciated, the manufacturing process may be labor and time intensive, and may be susceptible to loose parts being lost, or misplaced, such as within the system being manufactured.