An abrasive disk is usually prepared by coating an adhesive on a back pad disk, and bonding the back pad to a disk form of a coated abrasive body (comprised of a backsheet and a layer of an abrasive material), followed by heat-pressing. The back pad is generally prepared using glass fibers for dimensional stability, and a conventional abrasive disk comprising a glass fiber textile-containing back pad is shown in FIG. 1.
However, the glass fiber textile has problems in that it is heavy, expensive and stiff, which limits the use of such an abrasive disk.
It is also known that abrasive materials in the edge of the abrasive disk wear down quicker than those in other part of the disk during polishing, leading to lowering of the abrasion efficiency. Thus, the worn abrasive material region is usually ground out together with the unused abrasive materials on the other part of the abrasive disk, by a procedure known as “dressing”. This dressing operation is generally performed in several steps, during which the glass fiber textile generates a glass-fiber dust which irritates the skin and respiratory system of the worker. Further, the glass fiber textile has unsatisfactory wear resistance, which leads to a poor productivity and an increase in the manufacturing cost.