The Audi ultra lightweight construction principle
10:40 PM PST - 3/17/2012 Written By: AUDI AG
Ultra lightweight construction has long been a success formula and a hallmark of the Audi brand. By no means is it limited to a specific material; instead, the motto is: "The right material in the right place for optimal function." True to this maxim, engineers developed a multi-material body for the new A3.
Components made of form-hardened and hot-formed steels form a strong structure in the underbody area, A- and B-pillars and the roof arch. In many other body areas, high-strength and ultra-high-strength steel grades are used. The engine hood and fenders are made of aluminum, which saves over nine kilograms (19.84 lb) in weight.
The lightweight body and downsizing engines produce large secondary effects in the overall vehicle; many components of the chassis, the exhaust system and interior have reduced weights. The A3 1.4 TFSI weighs just 1,175 kg (2,590.43 lb) – which is 80 kg (176.37 lb) less than the previous model and sets an impressive standard in the premium compact class.
The body of the Audi A3 exhibits other strengths. It has a high degree of impact safety; it is rigid and acoustically comfortable; a sound-insulating windshield is standard equipment, and numerous other measures were taken to reduce interior noise in the new A3, even at high speeds.
Aerodynamic refinements, including a covered underbody and engine compartment, result in a low Cd value of 0.31.
The equipment, data, and prices specified refer to the model range offered in Germany. Subject to change without notice; errors and omissions excepted.
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